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TASC-6000 Supplement Guide
User manual for TASC-6000 Supplement
Here is the user manual for TASC-6000 Supplement. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
NOTICE !
Contents
How to use this manual
1 Safety
2 Introduction
3 Installation
4 User Calibration
5 Operation
6 General Maintenance
7 Troubleshooting
8 Parts Identification
9 Plate drawings
1 Safety Precautions
1.1 Definitions
1.2 Guidelines
1 System Overview
2.1 Rotary Gear Pump
2.2 Control Unit
2.3 Water FLow Sensor
2.4 Feed Back Sensor
Table 2-1: Maximum Foam Solution Flows
2.5 Tank Selector Valves
Air Dual Tank Selector (ADT)
Manual Dual Tank Selector (MDT II)
Manual Single Tank (MST)
2.6 Low Pressure Strainer
Hale FS Series Strainers
2.7 Ordering Information
2.8 Hale Foam System Specifications
Figure 2-2: Foam Pump Installation Envelope Dimensions
Figure 2-3: Foam Pump Installation Envelope Dimensions, ADT Option Only
2.9 System Configuration
Hale Foam Proportioner System, Models 3.3, 5.0 or 6.5
Figure 2-4: FoamLogix Available Models
Figure 2-5: Hale Foam Proportioner Systems, Models 3.3, 5.0 and 6.5
2.10 Cable Harness
Figure 2-6: Power Connection Wire Harness
2.11 Dual Foam Concentrate Tank System Options
Figure 2-7: Dual Tank Foam Concentrate Tank System Options
2.12 Dual Foam Concentrate Tank Options
2.13 Single Foam Concentrate Tank Options
2.14 Strainer Options
2.15 Low Tank Level Sensor Options
2.16 Flow Sensors
2.17 Check Valve Manifolds
2.18 Remote Activation Switch Option
2.19 Check Valves, Flanges, Gaskets
2.20 Elbows and Mini Manifolds
2.21 Hale Foam System Layout Drawings
Figure 2-10: Typical Single Foam Concentrate Tank
Figure 2-11: Single Foam Tank with MST and In-Line Strainer/Valve Assembly
Figure 2-12: Single Foam Tank with MST and FS Series Strainers
Figure 2-13: Dual Foam Concentrate Tanks, with MDT II and In-Line Strainer/Valve Assembly
Figure 2-14: Dual Foam Concentrate with MDT II and FS Series Strainer Assembly
Figure 2-15: Dual Foam Concentrate Tanks, with ADT and In-Line Strainer/Valve Assemblies
Figure 2-16: Dual Foam Concentrate Tanks with ADT and FS Series Strainer Assemblies
3 Installation
3.1 Foam Pump and Motor Assembly
3.2 Foam Concentrate Strainer
3.3 Control Unit / Instruction Placard
3.4 Installer Supplied Components
Foam Concentrate Suction Hose
Recommended Components
Recommended Components
Foam Concentrate Discharge Hose
Recommended Components
Foam Concentrate Bypass Hose
Recommended Components
Check Valves
Flushing Water Hose
Foam Discharge Drains
Electrical Requirements
Figure 3-1: Recommended Relay Wiring Schematic
Table 3-2: Primary Power Cable Sizes
FoamLogix Display
Foam Concentrate Tanks(s)
Table 3-3: Recommended Foam Tank Capacity
Foam Pump Mounting
Figure 3-4: FoamLogix Pump Installation
Figure 3-5: Base Plate Mounting Hole Locations
Plumbing Installation
Water and Foam Solution Plumbing
Figure 3-6: Typical Check Valve Manifold Installation
Optional Hale Piping Components
Figure 3-7: Typical Midship Pump Installation
Figure 3-8: 4” (102mm) Check Valve Installation
“Waterway” Check Valves
Flow Sensor
Figure 3-9: Flow Sensor Tee Position Range
Table 3-10: Pipe Size vs. Minimum Straight Run
Figure 3-11: Typical Reduced Size Sensor Piping Arrangement
Figure 3-12: Flow Sensor Placement
Saddle Clamp Installation
Figure 3-13: Flow Sensor/Saddle Clamp Installation
Foam Pump Flush System
Dual Tank System
Single Tank System
No Tank Option
Foam Concentrate Plumbing
Foam Strainer Connection (In-Line Strainer/Valve)
Figure 3-14: In-Line Strainer/Valve Installation
To Install the In-Line Strainer/Valve Assembly
Figure 3-15: In-Line Strainer Mounting Bracket Layout
FS Series Strainer
To Install FS Series Strainers
Figure 3-16: FS Strainer Orientation
Figure 3-17: FS Strainer Mounting Dimensions
Check Valve / Injector Fitting
Figure 3-18: Check Valve/Injector Fitting Orientation
Figure 3-19: Check Valve / Injector Fitting Installation
Foam Concentrate Injection Hose
Figure 3-20: Injection and Bypass Hose Connections
Bypass Hose Connection
Figure 3-21: Bypass Valve Assembly
ADT Option Air Connections
Figure 3-22: ADT Option Panel Placard Layout Dimensions
Figure 3-23: ADT Air Hose Connections, Part 1
Figure 3-24: ADT Option Air Hose Connections, Part 2
3.5 System Plumbing Diagrams
Figure 3-25: Typical Single Foam Concentrate Tank
Figure 3-26: Typical Single Foam Tank with MST and In-Line Strainer/Valve Assembly
Figure 3-27: Typical Single Foam Tank, with MST and FS Series Strainers
Figure 3-28: Single Foam Tank with MST II and In-Line Strainer/Valve Assembly
Figure 3-29: Typical Single Foam Tank with MST II and FS Series Strainers
Figure 3-30: Typical Single Foam Tank with ADT and In-Line Strainer/Valve Assemblies
Figure 3-31: Typical Dual Foam Tanks, with ADT and FS Series Strainer Assemblies
3.6 Electrical
Single and Dual Tank Electrical Harness Overview
Figure 3-32: Single Tank Electrical Harness Overview
Figure 3-33: Dual Tank Electrical Harness Overview
Control / Display Unit
Figure 3-34: Control/Display Unit Mounting Dimensions
Figure 3-35: Distribution Box Connections
Distribution Box Ground / Primary Power
RFI / EMI
Figure 3-36: Extra Cable Storage
Flow Sensor Connections
“Low Level Sensor” Installation (Foam Tank)
Figure 3-37: Low Level Sensor Mounting Options
Figure 3-38: Side Mount Sensor Location Dimensions
Figure 3-39: Top Mount Sensor Dimensions
Figure 3-40: Top Mount Low Level Sensor Assembly
Low Level Sensor Wiring
Remote Activation Switch Option
Figure 3-41: Remote Activation Switch Installation Dimensions
3.7 Start Up Check List
Electrical
Liquid
Foam Pump
Optional ADT
3.8 Installation and Delivery Check List
3.9 System Installer Start-UP
Initial System Power Check
Figure 3-43: Initial Start-Up, System Ready Displays
System Operation Check
Figure 3-44: Simulated Flow Mode Display
4 User Setup and Calibration
4.1 Initial End User Setup
Figure 4-1: Initial Start-Up, System Ready Displays
System Power Check
Priming the Foam Pump
Figure 4-2: Simulated Flow Mode Display
4.2 User Calibration
Entering Passwords
Figure 4-3: Password Sequence
Restoring Factory Defaults
Figure 4-4: Password and Calibration Modes - Display
Calibration
Flow Sensor Calibration
Figure 4-5: Flow Sensor Calibration - Display
Record Calibration Factors
Figure 4-6: Flow Sensor Calibration Factor
Simulated Flow
Figure 4-7: Simulated Flow Calibration
Foam Concentrate Injection Rate
Figure 4-8: Foam Concentrate Injection Rate Default Value, Tank “A” Shown
Foam Pump Feedback Calibration
Figure 4-9: Foam Pump Feedback Calibration, Tank “A” Shown
Figure 4-10: Foam Concentrate Collection
Figure 4-11: Feedback Calibration Factor, Tank “A” Shown
Exit and Save Calibration
Figure 4-12: Exit and Save Calibration
Relief Valve
Figure 4-13: Relief Valve
English to Metric Units
5 Operation
5.1 Description
Figure 5-1: Control Unit Identification
5.2 Control Display Unit
Control Unit Functions
Figure 5-2: Function Modes
5.3 Reset Functions
5.4 Foam Concentrate Injection Rate
5.5 Flush
Figure 5-3: Flush
5.6 Warning Messages
Low Foam Tank Level Message
Figure 5-4: Low Foam Tank Message, Tank “A” Shown
Priming Message
High Ambient Temperature Message
Figure 5-5: Priming, HIGH Temperature and LOW Battery Messages
5.7 Priming the Foam Pump
5.8 Normal Operation Summary
Figure 5-6: Normal Operation Summary Chart
5.9 Simulated Flow Mode Operation
Simulated Flow Sequence
Figure 5-7: Simulated Flow Display Sequence
5.10 Dual Tank System Selection
Figure 5-8: Dual Tank Selector Operating Positions
5.11 Flushing Hale FoamLogix
Figure 5-9: Hale MST Selector Operation
5.12 Remote On/Off Switch Option
To operate:
Figure 5-10: Remote Activation Switch
6 Maintenance
6.1 Maintenance Procedures
After each use
Monthly
Every Two (2) Months
Annually
7 Troubleshooting
7.1 User Diagnostics
Figure 7-1: Distribution Box Overview
7.2 System Overview
Figure 7-2: FoamLogix, Closed Loop Flow Diagram
Distribution Box
Pump / Motor
Bar Graph
Summary
7.3 Problem Isolation
7.4 Flow Charts
Chart 7-3: Hale FoamLogix System Troubleshooting Flow Chart
Chart 7-4: Power System Troubleshooting
Appendix A: Foam Concentrate Compatibility
Chart A-1: Hale Class “A” Foam Concentrate Compatibility
Chart A-2: Hale Class “B” Foam Concentrate Compatibility
Reference
Express Warranty
Hale Products, Inc.
8 Illustrated Parts Breakdown
General
Abbreviations
8.1 Air Dual Tank Valve (ADT) Option
Figure 8-1: Air Dual Tank Valve Option
8.2 Harness Components
Figure 8-2: Harness Components
8.3 Dual Foam Concentrate Tank Options
8.4 Single Foam Concentrate Tank Options
8.5 Low Tank Level Sensor Options
8.6 Flow Sensors
8.7 Main Cable Harness, Single and Dual Tank
8.8 Check Valve Manifolds
8.9 Remote Activation Switch Option
8.10 Check Valves, Flanges, Gaskets
8.11 Elbows and Mini Manifolds
Plate Draawings
Return HOME Page
EXIT
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