Document Outline

• NOTICE !
• Contents
• How to use this manual
  • 1 Safety
  • 2 Introduction
  • 3 Installation
  • 4 User Calibration
  • 5 Operation
  • 6 General Maintenance
  • 7 Troubleshooting
  • 8 Parts Identification
  • 9 Plate drawings
• 1 Safety Precautions
  • 1.1 Definitions
  • 1.2 Guidelines
• 1 System Overview
  • 2.1 Rotary Gear Pump
  • 2.2 Control Unit
  • 2.3 Water FLow Sensor
  • 2.4 Feed Back Sensor
    • Table 2-1: Maximum Foam Solution Flows
  • 2.5 Tank Selector Valves
    • Air Dual Tank Selector (ADT)
    • Manual Dual Tank Selector (MDT II)
    • Manual Single Tank (MST)
  • 2.6 Low Pressure Strainer
    • Hale FS Series Strainers
  • 2.7 Ordering Information
  • 2.8 Hale Foam System Specifications
    • Figure 2-2: Foam Pump Installation Envelope Dimensions
    • Figure 2-3: Foam Pump Installation Envelope Dimensions, ADT Option Only
  • 2.9 System Configuration
    • Hale Foam Proportioner System, Models 3.3, 5.0 or 6.5
      • Figure 2-4: FoamLogix Available Models
      • Figure 2-5: Hale Foam Proportioner Systems, Models 3.3, 5.0 and 6.5
  • 2.10 Cable Harness
    • Figure 2-6: Power Connection Wire Harness
  • 2.11 Dual Foam Concentrate Tank System Options
    • Figure 2-7: Dual Tank Foam Concentrate Tank System Options
  • 2.12 Dual Foam Concentrate Tank Options
  • 2.13 Single Foam Concentrate Tank Options
  • 2.14 Strainer Options
  • 2.15 Low Tank Level Sensor Options
  • 2.16 Flow Sensors
  • 2.17 Check Valve Manifolds
  • 2.18 Remote Activation Switch Option
  • 2.19 Check Valves, Flanges, Gaskets
  • 2.20 Elbows and Mini Manifolds
  • 2.21 Hale Foam System Layout Drawings
    • Figure 2-10: Typical Single Foam Concentrate Tank
    • Figure 2-11: Single Foam Tank with MST and In-Line Strainer/Valve Assembly
    • Figure 2-12: Single Foam Tank with MST and FS Series Strainers
    • Figure 2-13: Dual Foam Concentrate Tanks, with MDT II and In-Line Strainer/Valve Assembly
    • Figure 2-14: Dual Foam Concentrate with MDT II and FS Series Strainer Assembly
    • Figure 2-15: Dual Foam Concentrate Tanks, with ADT and In-Line Strainer/Valve Assemblies
    • Figure 2-16: Dual Foam Concentrate Tanks with ADT and FS Series Strainer Assemblies
• 3 Installation
  • 3.1 Foam Pump and Motor Assembly
  • 3.2 Foam Concentrate Strainer
  • 3.3 Control Unit / Instruction Placard
  • 3.4 Installer Supplied Components
    • Foam Concentrate Suction Hose
      • Recommended Components
      • Recommended Components
    • Foam Concentrate Discharge Hose
      • Recommended Components
    • Foam Concentrate Bypass Hose
      • Recommended Components
    • Check Valves
    • Flushing Water Hose
    • Foam Discharge Drains
    • Electrical Requirements
      • Figure 3-1: Recommended Relay Wiring Schematic
      • Table 3-2: Primary Power Cable Sizes
    • FoamLogix Display
    • Foam Concentrate Tanks(s)
      • Table 3-3: Recommended Foam Tank Capacity
    • Foam Pump Mounting
      • Figure 3-4: FoamLogix Pump Installation
      • Figure 3-5: Base Plate Mounting Hole Locations
    • Plumbing Installation
    • Water and Foam Solution Plumbing
      • Figure 3-6: Typical Check Valve Manifold Installation
    • Optional Hale Piping Components
      • Figure 3-7: Typical Midship Pump Installation
      • Figure 3-8: 4” (102mm) Check Valve Installation
    • “Waterway” Check Valves
      • Flow Sensor
        • Figure 3-9: Flow Sensor Tee Position Range
        • Table 3-10: Pipe Size vs. Minimum Straight Run
        • Figure 3-11: Typical Reduced Size Sensor Piping Arrangement
        • Figure 3-12: Flow Sensor Placement
      • Saddle Clamp Installation
        • Figure 3-13: Flow Sensor/Saddle Clamp Installation
    • Foam Pump Flush System
      • Dual Tank System
      • Single Tank System
      • No Tank Option
    • Foam Concentrate Plumbing
    • Foam Strainer Connection (In-Line Strainer/Valve)
      • Figure 3-14: In-Line Strainer/Valve Installation
      • To Install the In-Line Strainer/Valve Assembly
        • Figure 3-15: In-Line Strainer Mounting Bracket Layout
    • FS Series Strainer
      • To Install FS Series Strainers
        • Figure 3-16: FS Strainer Orientation
        • Figure 3-17: FS Strainer Mounting Dimensions
      • Check Valve / Injector Fitting
        • Figure 3-18: Check Valve/Injector Fitting Orientation
        • Figure 3-19: Check Valve / Injector Fitting Installation
    • Foam Concentrate Injection Hose
      • Figure 3-20: Injection and Bypass Hose Connections
    • Bypass Hose Connection
      • Figure 3-21: Bypass Valve Assembly
    • ADT Option Air Connections
      • Figure 3-22: ADT Option Panel Placard Layout Dimensions
      • Figure 3-23: ADT Air Hose Connections, Part 1
      • Figure 3-24: ADT Option Air Hose Connections, Part 2
  • 3.5 System Plumbing Diagrams
    • Figure 3-25: Typical Single Foam Concentrate Tank
    • Figure 3-26: Typical Single Foam Tank with MST and In-Line Strainer/Valve Assembly
    • Figure 3-27: Typical Single Foam Tank, with MST and FS Series Strainers
    • Figure 3-28: Single Foam Tank with MST II and In-Line Strainer/Valve Assembly
    • Figure 3-29: Typical Single Foam Tank with MST II and FS Series Strainers
    • Figure 3-30: Typical Single Foam Tank with ADT and In-Line Strainer/Valve Assemblies
    • Figure 3-31: Typical Dual Foam Tanks, with ADT and FS Series Strainer Assemblies
  • 3.6 Electrical
    • Single and Dual Tank Electrical Harness Overview
      • Figure 3-32: Single Tank Electrical Harness Overview
      • Figure 3-33: Dual Tank Electrical Harness Overview
    • Control / Display Unit
      • Figure 3-34: Control/Display Unit Mounting Dimensions
      • Figure 3-35: Distribution Box Connections
    • Distribution Box Ground / Primary Power
    • RFI / EMI
      • Figure 3-36: Extra Cable Storage
    • Flow Sensor Connections
    • “Low Level Sensor” Installation (Foam Tank)
      • Figure 3-37: Low Level Sensor Mounting Options
      • Figure 3-38: Side Mount Sensor Location Dimensions
      • Figure 3-39: Top Mount Sensor Dimensions
      • Figure 3-40: Top Mount Low Level Sensor Assembly
    • Low Level Sensor Wiring
    • Remote Activation Switch Option
      • Figure 3-41: Remote Activation Switch Installation Dimensions
  • 3.7 Start Up Check List
    • Electrical
    • Liquid
    • Foam Pump
    • Optional ADT
  • 3.8 Installation and Delivery Check List
  • 3.9 System Installer Start-UP
    • Initial System Power Check
      • Figure 3-43: Initial Start-Up, System Ready Displays
    • System Operation Check
      • Figure 3-44: Simulated Flow Mode Display
• 4 User Setup and Calibration
  • 4.1 Initial End User Setup
    • Figure 4-1: Initial Start-Up, System Ready Displays
    • System Power Check
    • Priming the Foam Pump
      • Figure 4-2: Simulated Flow Mode Display
  • 4.2 User Calibration
    • Entering Passwords
      • Figure 4-3: Password Sequence
    • Restoring Factory Defaults
      • Figure 4-4: Password and Calibration Modes - Display
    • Calibration
    • Flow Sensor Calibration
      • Figure 4-5: Flow Sensor Calibration - Display
    • Record Calibration Factors
      • Figure 4-6: Flow Sensor Calibration Factor
    • Simulated Flow
      • Figure 4-7: Simulated Flow Calibration
    • Foam Concentrate Injection Rate
      • Figure 4-8: Foam Concentrate Injection Rate Default Value, Tank “A” Shown
    • Foam Pump Feedback Calibration
      • Figure 4-9: Foam Pump Feedback Calibration, Tank “A” Shown
      • Figure 4-10: Foam Concentrate Collection
      • Figure 4-11: Feedback Calibration Factor, Tank “A” Shown
    • Exit and Save Calibration
      • Figure 4-12: Exit and Save Calibration
    • Relief Valve
      • Figure 4-13: Relief Valve
    • English to Metric Units
• 5 Operation
  • 5.1 Description
    • Figure 5-1: Control Unit Identification
  • 5.2 Control Display Unit
    • Control Unit Functions
      • Figure 5-2: Function Modes
  • 5.3 Reset Functions
  • 5.4 Foam Concentrate Injection Rate
  • 5.5 Flush
    • Figure 5-3: Flush
  • 5.6 Warning Messages
    • Low Foam Tank Level Message
      • Figure 5-4: Low Foam Tank Message, Tank “A” Shown
    • Priming Message
    • High Ambient Temperature Message
      • Figure 5-5: Priming, HIGH Temperature and LOW Battery Messages
  • 5.7 Priming the Foam Pump
  • 5.8 Normal Operation Summary
    • Figure 5-6: Normal Operation Summary Chart
  • 5.9 Simulated Flow Mode Operation
    • Simulated Flow Sequence
      • Figure 5-7: Simulated Flow Display Sequence
  • 5.10 Dual Tank System Selection
    • Figure 5-8: Dual Tank Selector Operating Positions
  • 5.11 Flushing Hale FoamLogix
    • Figure 5-9: Hale MST Selector Operation
  • 5.12 Remote On/Off Switch Option
    • To operate:
      • Figure 5-10: Remote Activation Switch
• 6 Maintenance
  • 6.1 Maintenance Procedures
    • After each use
    • Monthly
    • Every Two (2) Months
    • Annually
• 7 Troubleshooting
  • 7.1 User Diagnostics
    • Figure 7-1: Distribution Box Overview
  • 7.2 System Overview
    • Figure 7-2: FoamLogix, Closed Loop Flow Diagram
    • Distribution Box
    • Pump / Motor
    • Bar Graph
    • Summary
  • 7.3 Problem Isolation
  • 7.4 Flow Charts
    • Chart 7-3: Hale FoamLogix System Troubleshooting Flow Chart
    • Chart 7-4: Power System Troubleshooting
• Appendix A: Foam Concentrate Compatibility
  • Chart A-1: Hale Class “A” Foam Concentrate Compatibility
  • Chart A-2: Hale Class “B” Foam Concentrate Compatibility
  • Reference
• Express Warranty
  • Hale Products, Inc.
• 8 Illustrated Parts Breakdown
  • General
  • Abbreviations
  • 8.1 Air Dual Tank Valve (ADT) Option
    • Figure 8-1: Air Dual Tank Valve Option
  • 8.2 Harness Components
    • Figure 8-2: Harness Components
  • 8.3 Dual Foam Concentrate Tank Options
  • 8.4 Single Foam Concentrate Tank Options
  • 8.5 Low Tank Level Sensor Options
  • 8.6 Flow Sensors
  • 8.7 Main Cable Harness, Single and Dual Tank
  • 8.8 Check Valve Manifolds
  • 8.9 Remote Activation Switch Option
  • 8.10 Check Valves, Flanges, Gaskets
  • 8.11 Elbows and Mini Manifolds
• Plate Draawings