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LD3PRO Guide
User manual for LD3PRO
Here is the user manual for LD3PRO. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
Section A. Introduction - Maintenance Safety Precautions
A.A General
A.B Hydraulic System Safety
A.C Maintenance
Section 1. Specifications
1.1 Capacities
Hydraulic Oil Tank
Hydraulic System (Including Tank)
Fuel Tank
Engine Crankcase
1.2 Component Data
Gasoline Engine
Diesel Engine
Oil Capacity
Drive/Steer System
1.3 Performance Data
Travel Speed
Gradeability
Turning Radius (Outside)
Lift Speed - 400RTS
Lift Speed - 500RTS
Platform Capacity - Fixed Platform
Platform Capacity - Traversing Platform Extension (If Equipped)
Platform Capacity - Wide Deck, Dual Extensions (500RTS Only)
Machine Weight
Machine Height (Platform Lowered)
Machine Length
Machine Width
1.4 Lubrication
1.5 Lubrication Specifications
1.6 Pressure Settings
400RTS
500RTS
1.7 Limit Switches
High Drive Speed Cut-Out
Lift Cut-Out (If Equipped)
Drive Cut-Out (If Equipped)
400RTS Tilt Alarm - 5 ˚ (If Equipped)
500RTS - Tilt Alarm - 2 ˚
1.8 Serial Number Locations
1.9 Cylinder Specifications
1.10 Major Component Weights
1.11 Critical Stability Weights
Section 2. Procedures
2.1 General
2.2 Servicing and Maintenance Guidelines
General
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Batteries
Lubrication and Servicing
2.3 Lubrication Information
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications
2.4 Cylinders - Theory of Operation
2.5 Valves - Theory of Operation
Solenoid Control Valves(Bang Bang)
Relief Valves
Crossover Relief Valves
2.6 Component Functional Description
Piston Hydraulic Pump
Gear Hydraulic Pump
Manual Descent Valve (If Equipped)
2.7 Sliding Wear Pads
2.8 Pump Coupling Lubrication
2.9 Cylinder Checking Procedures
Cylinder w/o Counterbalance Valves - Steer Cylinder, Platform Ext. Cylinder, Axle Lockout Cylinder (If Equipped)
Cylinders w/Single Counterbalance Valves - Lift Cylinder, Leveling Jacks (If Equipped)
2.10 Cylinder Removal and Installation
Lift Cylinder Removal
Lift Cylinder Installation
2.11 Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly
2.12 Tilt Alarm Switch
Manual Adjustment
2.13 Pressure Setting Procedures - (400RTS)
Rexroth/Hydraforce Valve
2.14 Pressure Setting Procedures - (500RTS)
Rexroth/Hydraforce Valve
2.15 Drive Pump Start-up Procedure
2.16 Throttle Checks and Adjustments - Ford Engine
Throttle Checks
Throttle Adjustments - In Sequence
2.17 Throttle Checks and Adjustments - Deutz F3L1011
2.18 Oscillating Axle Lockout Cylinder Bleeding Procedure - (If Equipped)
2.19 Lockout Cylinder Check
2.20 Piston Drive Motor - 2WD & 4WD
Disassembly
Inspection
Assembly
2.21 Drive Torque Hub - 2WD/4WD Rear
Disassembly
Roll Test
Leak Test
Assembly
2.22 Drive Torque Hub/Brake - 4WD Front
Disassembly
Roll Test
Leak Test
Assembly
2.23 Drive Brake - 2WD/4WD Rear
Disassembly
Assembly
2.24 Spark Arrestor Muffler
2.25 Dual Fuel/LPG System
Changing From Gasoline to LP Gas
Changing From LP Gas to Gasoline
Using Liquid Petroleum (LP) Gas
2.26 Freewheeling Feature
To Disengage Torque Hubs (Freewheel)
To Engage Torque Hubs
2.27 Limit Switch Adjustment Procedure
Drive Cut-Out Switch
Drive Speed Cutout
2.28 Preventive Maintenance and Inspection Schedule
Section 3. Troubleshooting
3.1 General
3.2 Troubleshooting Information
3.3 Hydraulic Circuit Checks
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