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CS500
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CS500 Guide
User manual for CS500
Here is the user manual for CS500. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
72 Ft Diameter Bin — GammaConstruction Manual
Chapter 1 Safety Precautions
Safety Guidelines
Cautionary Symbols
Safety Decals
Safety Sign-off Sheet
Chapter 2 General Overview
General Information
Anchor Bolt Charts
Tools Required for Construction
Guidelines for Proper Storage of Grain Bin Materials Prior to Construction
Overview for a Typical Bin Installation
Guidelines for Construction Procedures and Lifting Jack Usage
Guidelines for Placement of the Decal Sidewall Sheet
Sample Gauge Sheet
Chapter 3 Hardware Requirements
Bolt and Nut Pairings
Hardware for 3–Post Sidewall Sheets on bins that are 18 to 90 Ft in Diameter and 105 Ft Bins that are 27 Rings and Shorter
Bolt Torque Specifications
Identifying Bolt Grades
Color Chart for Bin Hardware Bucket Lids
Bolt Identification
Bolt S-275
Bolt S-10260
Bolt S-277
Bolt S-7485
Bolt S-7487
Bolt S-7486
Bolt S-7488
Bolt S-10252
Bolt S-10261
Chapter 4 Assembling Sidewall Sheets
Color Codes for Sidewall Gauge Identification
Orientation Detail for Top Sidewall Sheets
Caulking Detail for Standard (Non-Laminated) Sheets
Caulking Detail for Laminated Quad Pattern Sheets
Chapter 5 Base Angle Installation
Installing the Base Angle
Anchor Bolt Detail
Installing the Base Angle Shims
Anchor Bolt Washer Installation
Chapter 6 Stiffeners
Stiffener Part Number Description
Color Codes for Stiffener Gauge Identification
Standard Stiffeners
Top Stiffeners
Stiffeners Splice
Base Stiffeners
Base Boots
Close-Punch Connection for a One-Ring Top Stiffener (16 Ga) and a Two-Ring Stiffener (16 Ga)
Two-Ring Top Stiffener to a Two-Ring Stiffener (15–16 Ga) Connection
Close-Punch Connection for a Two-Ring Top Stiffener to a Two-Ring Stiffener (16 Ga)
Two-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (15–16 Ga) Connection
Close-Punch Connection for a Two-Ring Stiffener (16 Ga) to a Two-Ring Stiffener (16 Ga)
Two-Ring Stiffener (0–14 Ga) to a Two-Ring Stiffener (0–14 Ga) Connection
Close-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to a Two-Ring Stiffener (0–14 Ga)
Two-Ring Stiffener (0–14 Ga) to a Close-Punch Base Stiffener (2–8 Ga) Connection
Close-Punch Connection for a Two-Ring Stiffener (0–14 Ga) to a Base Stiffener (2–8 Ga)
Two-Ring Stiffener (0–14 Ga) to a Base Stiffener (10–16 Ga) Connection
Two-Ring Stiffener (2–14 Ga) to a Base Stiffener (10–16 Ga) Connection
Two-Ring Stiffener (15–16 Ga) to a Base Stiffener (10–16 Ga) Connection
Close-Punch Connection for a Two-Ring Stiffener (16 Ga) to a Base Stiffener (10–16 Ga)
Close-Punch Two-Ring Stiffener (2–14 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10–14 Ga)
Close-Punch Laminated Stiffeners (2 Ga) with Inserts (10–14 Ga)
Close-Punch Laminated Stiffener (2 Ga) with an Insert (10–14 Ga) to a Laminated Base Stiffener (2–5 Ga) with a Base Insert (2–14 Ga)
Base Stiffener (10–16 Ga) to a Base Boot Connection
Close-Punch Connection for a Base Stiffener (10–16 Ga) to a Base Boot
Close-Punch Connection for a Base Stiffener (2+2 Ga – 8 Ga) to a Base Boot
Close-Punch Laminated Base Stiffener (2 Ga) with Insert (2+14 to 2+10 Ga) to a Base Boot
Close-Punch Standard Stiffener to a 12–Bolt Pattern Laminated Stiffener with Insert
12–Bolt Pattern Close-Punch Laminated Stiffeners with Insert
Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot
Close-Punch 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot
Chapter 7 Roof Assembly
Attaching the Inside Stiffener to the Top Outside Stiffener
Attaching the Eave Bracket to the Inside Stiffener
Attaching the Eave Angle to the Sidewall Sheet
Connecting the Tension Member to the Eave Bracket
Assembling a Laminated Rafter
Attaching the Center Collar Rafter Clips to the Rafter
About Temperature Cable Brackets and A-Frame Assemblies
Attachment Locations of Purlins to Rafters
Assembling Purlin Number 6
Assembling Purlin Number 5
Assembling Purlin Number 4
Assembling Purlin Number 3
Assembling Purlin Number 2
Assembling Purlin Number 1
Assembling the Center Collar
Center Collar Placement
Guidelines for Assembling and Lifting the A-Frame Rafter Sections
Attaching the A-Frames to the Center Collar
Attaching the A-Frame to the Eave Bracket
Assembling the Roof Panel Clips
Installing the 6–Hole Intermediate Purlins
Assembling the Temperature Cable Bracket
Attaching the Roof Panels
Installing the Roof Flashing
Assemble and Install Center Collar Channels and Cap Plates
Installing the Conveyor Support Brackets to the Peak Cap
Chapter 8 Accessories
Installing Roof Ladder Steps
Roof Ring Placement
Installing a Roof Ring
Installation of Peak–To– Exhauster Ladder Kit
Preparation for Roof Exhauster Installation
Assembling the Roof Exhauster
Installing Roof Exhauster Assembly
Assembling the Auto Roof Vent
Assembling Wire Grill Guard Roof Vent
Installing the Wire Grill Guard and Auto Roof Vents
Installing the Manway Cover
Ladder Section Assembly
Inside Ladder Placement
Installing Inside Ladder Bottom Bracket
Guidelines for Installing a Sidedraw System
Installing the Sidedraw Baffle Chute (Two Post Stiffener)
Installing the Sidedraw Baffle Chute (Three Post Stiffener)
Installing the Sidedraw Discharge Chute
Wind Ring Requirements
Installing Wind Rings
Assembling Weather Cover for Roller Valve
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