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41MT Brush Guide
User manual for 41MT Brush
Here is the user manual for 41MT Brush. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
Section A. Introduction - Maintenance Safety Precautions
A. General
A. Hydraulic System Safety
A. Maintenance
Section 1. Specifications
1.1 Specifications
Capacities
Fluid Capacities
Tires
Batteries
Motors
Battery Charger
Travel Speed
Lift Speed (No Load in Platform)
Model Dimensions
1.2 Torque Requirements
1.3 Lubrication
Hydraulic Oil
1.4 Limit Switches
Tilt Alarm
High Drive Speed Cutout
Pressure Settings
1.5 Cylinder Specifications
1.6 Major Component Weights
1.7 Critical Stability Weights
1.8 Torque ChartS
Section 2. General
2.1 Machine Preparation, Inspection, and Maintenance
General
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance
2.2 Service and Guidelines
General
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing
2.3 Lubrication and Information
Hydraulic System
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications
2.4 Cylinder Drift Test
Platform Drift
Cylinder Drift
2.5 Pins and Composite Bearing Repair Guidelines
2.6 Preventive Maintenance and Inspection Schedule
Section 3. Chassis & Scissor Arms
3.1 Diagnostic Port
3.2 MDI (Multifunction Digital Indicator) and brake release
3.3 Traction System
Theory of Operation
3.4 Torque Hub
Roll Test
Leak Test
Oil Check/Fill Procedure
Manual Disengage Procedure
Manual Disengage Procedure
Manual Disengage Procedure
Motor and Brake Disassembly
Motor Disassembly
Drive Motor Removal
Main Gearbox Disassembly
Input Carrier Disassembly
Hub Disassembly
Spindle Disassembly
Spindle Sub-Assembly
Hub Sub-Assembly
Input Carrier Sub-Assembly
Main Gearbox Assembly
Motor and Brake Assembly
Motor Assembly
Motor Assembly
Tightening and Torquing Bolts
Assembly Tools
3.5 Electric Drive Motor
Disassembly
Replacing Motor Bearing
Inspecting Motor Brushes
Replacing Motor Brushes
Replacing the Motor Cable
Reassembling the Motor
Motor Maintenance
Disassembly
Inspection and Service
Reassembly
3.6 Electric Drive Motor
Drive Motor Troubleshooting
Drive Motor Disassembly
Drive Motor Inspection and Service
Drive Motor Reassembly
Drive Motor Servicing Guidelines
3.7 Drive Motor Electrical Evaluation
Servicing Guidelines
Common Traction System Difficulties
3.8 Power Module - Sevcon
Power Module Electrical Evaluation
3.9 Power Module - ZAPI
ZAPI Power Module Electrical Evaluation
3.10 Battery Removal
Battery Maintenance and Safety Practices
3.11 Battery Charger
Battery Charger Maintenance
Battery Charger Troubleshooting
3.12 Battery Charger/Inverter (Option)
Battery Charger/Inverter Troubleshooting
3.13 Drive Motor Cable Routing
3.14 Pothole Switch Replacement
Rotary Angle Sensor Replacement
3.15 Ground Control Station
Printed Circuit Board (PCB) Replacement
Tilt Sensor Replacement
3.16 Arms and Platform Positioning and Support
3.17 Platform Removal
3.18 Scissor Arms Removal
3.19 Platform Control Station
Joystick Controller
Section 4. Hydraulics
4.1 Cylinders - Theory of Operation
4.2 Valves - Theory of Operation
Solenoid Control Valves (Bang-Bang)
Relief Valves
Crossover Relief Valves
Proportional Valve
Manual Descent Valve
4.3 Cylinder Checking Procedure
Cylinders Without Counterbalance Valves and Steer Cylinder
4.4 Lift Pressure Setting Procedure
4.5 Hydraulic Oil Fill
Oil Check Procedure
Slide Block Lubrication
4.6 Lift Cylinder Removal
4.7 Pump/Motor
Pump Motor Electrical Evaluation
Pump Removal
Motor Removal
4.8 Cylinder Repair
Disassembly
Steer Cylinder Piston Removal - Cyl. p/n- 1684456
Cleaning and Inspection
Assembly
Section 5. JLG Control System
5.1 Hand Held Analyzer
To Connect the Hand Held Analyzer:
Using the Analyzer:
Changing the Access Level of the Hand Held Analyzer:
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup
5.2 Tilt Sensor Calibration
Ground Module Software Version 1.5
Ground Module Software Version 1.4
Failure Troubleshooting for The Field
5.3 Tilt Sensor Electrical Evaluation
5.4 Elevation Angle Sensor Electrical Evaluation
Tilt vs. Allowed Height Evaluation
5.5 Elevation Sensor Calibration
5.6 Updating Software
5.7 Troubleshooting
Analyzer Flow Chart
Analyzer Flow Chart
5.8 Machine Model Adjustment - SEVCON - 1600346 Power Module
5.9 Machine Model Adjustment - ZAPI - 1001092456 Power Module
5.10 Machine Configuration Programming Information - SEVCON - 1600346
5.11 Machine Configuration Programming Information - ZAPI - 1001092456
Section 6. Diagnostic Trouble Codes
6.1 Introduction
6.2 DTC Index
6.3 DTC Check Tables
0-0 Help Comments
2-1 Power-Up
2-2 Platform Controls
2-3 Ground Controls
2-5 Function Prevented
3-1 Line Contactor Open Circuit
3-2 Line Contactor Short Circuit
3-3 Ground Output Driver
4-2 Thermal Limit (SOA)
4-4 Battery Supply
6-6 Communication
6-7 Accessory
7-7 Electric Motor
8-1 Tilt Sensor
8-2 Platform Load Sense
9-9 Hardware
Section 7. General Electrical Information & Schematics
7.1 General
7.2 Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Continuity Measurement Over Long Distances
Requirements:
Procedure
7.3 Applying Silicone Dielectric Compound To Amp Connectors
Assembly
Disassembly
Wedge Lock
Service - Voltage Reading
7.4 Working With Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly
7.5 Switches
Basic check
Limit Switches
Automatic Switches
Switch Wiring - Low Side, High Side
7.6 Circuit Boards: Inputs and Outputs
7.7 Electrical Schematics and Layouts
Electrical Schematic - 1870164G - Sheet 1 of 2
Electrical Schematic - 1870164G - Sheet 2 of 2
Electrical Schematic - 1870205B - Sheet 1 of 2
Electrical Schematic - 1870205B - Sheet 2 of 2
Electrical Schematic - Sheet 1 of 2 (Machines with MDI)
Electrical Schematic - Sheet 2 of 2 (Machines with MDI)
Inverter/Charger Schematic
Electrical Components - Sheet 1 of 2
Electrical Components - Sheet 2 of 2
Electrical Components - Sheet 1 of 2
Electrical Components - Sheet 2 of 2
Electrical Components - Sheet 1 of 2
Electrical Components - Sheet 2 of 2
Electrical Components - Sheet 1 of 2 (Machines with MDI)
Electrical Components - Sheet 2 of 2 (Machines with MDI)
7.8 Hydraulic Schematic
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