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37MT Lever Housing Guide
User manual for 37MT Lever Housing
Here is the user manual for 37MT Lever Housing. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
Section A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
A General
B Hydraulic System Safety
C Maintenance
Section 1. Specifications
1.1 Operating Specifications
1.2 Dimensional Data
1.3 Capacities
1.4 Tires
1.5 Engine Data
1.6 Major Component Weights
1.7 Hydraulic Oil
1.8 Maintenance and Lubrication
Section 2. General
2.1 Machine Preparation, Inspection, and Maintenance
General
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventive Maintenance
2.2 Service and Guidelines
General
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing
2.3 Lubrication and Information
Hydraulic System
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications
2.4 Cylinder Drift Test
Platform Drift
Cylinder Drift
2.5 Pins and Composite Bearing Repair Guidelines
2.6 Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment
Section 3. Chassis & Turntable
3.1 Tires and Wheels
Tire Damage
Wheel and Tire Replacement
Wheel Installation
3.2 Axle Extension System
3.3 Drive Orientation System
3.4 Steering Control System
3.5 Drive/Steering Speed Control
3.6 Traction Control System
3.7 Drive Assembly
3.8 Drive Hub
Disassembly
Assembly
3.9 Free Wheeling Option
Disengage Drive Motors & Brakes for Towing, etc. (Free Wheel)
Engage Drive Motors & Brakes (Normal Operation)
3.10 Gear Hub Oil Service
Check Oil Level
Change Gear Hub Oil
3.11 Drive Motor
Description
Shaft Seal Replacement
Loop Flushing Valve
Troubleshooting
Disassembly
Inspection
Assembly
Initial Start-up Procedures
3.12 Procedure for Setting Swing Gear Backlash
3.13 Swing Control System
3.14 Chassis Tilt Indicator System
3.15 Auxiliary Power System
Section 4. Boom & Platform
4.1 Boom Systems
Broken Cable Indicator System
Transport Position Sensing System
Beyond Transport - Drive Speed Cutback System
Drive/Steer - Boom Function Interlock System (CE/ AUS ONLY)
Jib Stow System
Envelope Control System
Moment Control System
Boom Control System (BCS) Functional Check (Push to Test) System
Controlled Arc System
Controlled Boom Angle System
Envelope Tracking
Slow Down System
Dual Capacity System
Swing Speed Proportioning
Platform Load Sensing System
Electronic Platform Leveling
Boom Control Select
4.2 Boom Removal and Installation
Removal
Installation
4.3 Boom Assembly
Assembly
4.4 Telescope Cylinder
Removal
4.5 Boom Shimming Procedure
4.6 Boom Lubrication Application
4.7 Boom Cleanliness Guidelines
4.8 Hose Adjustment Procedure
4.9 Jib
Removal
Installation
4.10 JIB
Jib Straight Shimming Procedure
Stowed Jib Shimming Procedure
4.11 Wire Rope
Inspection
Three Month Inspection
Eight Year Inspection
Replacement Criteria
4.12 Wire Rope Tensioning Adjustment
Boom Preparation for Section Repositioning
Wire Rope Tensioning Procedure
Confirm Proper Boom Deployment Function
Re-Assembly
Boom Calibration
4.13 Broken Boom Cable Proximity Switch
Adjusting the Proximity Switch
4.14 Powertrack Maintenance
One Piece Bracket Maintenance
Two Piece Bracket Maintenance
Snap Rings and Screws
Section 5. Basic Hydraulic information & Hydraulic Schematics
5.1 Lubricating O-Rings in the Hydraulic System
Cup and Brush
Dip Method
Spray Method
Brush-on Method
5.2 Hydraulic Cylinders
Axle Extend Cylinder
Jib Level (Slave) Cylinder
Platform Level Cylinder
Boom Lift Cylinder
Jib Lift Cylinder
Jib Lock Cylinder
Steer Cylinder
Jib Telescope Cylinder
Boom Telescope Cylinder
5.3 Cylinder Length Sensor
Removal
Installation
5.4 Oil Sampling
Procedure
5.5 Pressure Setting Procedure
1. Setup of the Function Pump
2. Adjustments Made at the Main Valve Bank
3. Adjustments Made at the Frame Valve Bank
4. Adjustments Made at the Platform Valve Bank
5. Adjustments Made at Jib Valve
6. Adjustments Made in Traction Circuit
5.6 Drive Pumps
Troubleshooting Procedure
Charge Pressure Relief Valve Adjustment
Mechanical Centering of Pump
Hydraulic Centering of Control Modules
High Pressure Relief Valve Adjustments
Removal and inspection of charge pump
Routine Maintenance
Removal and Installation of Shaft Seal
5.7 Function Pump
Pump Operation
Load Sensing (LS) control with Pressure Compensator (PC)
Control Adjustment
Troubleshooting
Disassemble Pump
Inspection
Assembly
5.8 Drive & Function Pump Start Up Procedures
Start-Up Procedure
Section 6. JLG Control System
6.1 JLG Control System Analyzer Kit Instructions
Introduction
To Connect the JLG Control System Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup
Level Vehicle Description
6.2 Machine Personality Settings and Function Speeds
6.3 MACHINE ORIENTATION WHEN SETTING Function SPEEDS
Test Notes
6.4 CANbus Communications
6.5 Calibration Instructions
6.6 Control System Boom Sensors
Sensor #1 - Load Pin (1)
Sensor #2 - Main Boom Angle Sensors (2)
Sensor #3 - Main Boom Length Sensor (1)
Sensor #4 - Main Boom Cylinder Angle Sensor (1)
Sensor #5 - Main Boom Transport Length Switch (1)
Sensor #6 - Jib Level Angle Sensor (1)
Sensor #7 - Jib Lock Pin Proximity Sensor (1)
Sensor #8 - Jib Stow Angle Sensor (1)
Sensor #9 - Jib Lift Angle Sensor (1)
Sensor #10 - Dual Capacity / Jib Transport Length Switches (2)
Sensor #11 - Platform Level Angle Sensor (1)
Sensor #12 - Platform Level Angle Gravity Sensors (2)
Sensor #13 - Turntable Swing Angle (1)
Sensor #14 - Steer Angle Sensor (4)
Sensor #15 - Axle extend/retract Sensor (4)
Sensor #16 - Brake-Two Speed Pressure Sensor (1)
Sensor #17 - Chassis Tilt Sensor (Externally mounted) (1)
Sensor #18 - Tilt Sensor (1)
Sensor #19 - Warm up Switch (1)
Sensor #20 - Main Valve Pressure Transducer (1)
Sensor #21 - Main Lift Cylinder Pressure Transducer (1)
6.7 System Test
Test from the Platform
Test from the Ground Station
6.8 Calibration Procedures
Axle Calibration
Boom Sensor Calibration
6.9 Electronic Platform Leveling
Platform Leveling Fault Warning
Fault Response
Section 7. Basic Electrical Information & Electrical Schematics
7.1 General
7.2 Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement
7.3 Applying Silicone Dielectric Compound to Electrical Connections
Installation of Dielectric Grease
Deutsch HD, DT, DTM, DRC Series
AMP Seal
AMP Mate-N-Lok
DIN Connectors
Exclusions
7.4 AMP Connector
Assembly
Disassembly
Wedge Lock
Service - Voltage Reading
7.5 Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly
7.6 Wiring Harness Connector Labels
Connector Labels
Component Labels
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