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37MT DE Housing Guide
User manual for 37MT DE Housing
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Table of contents
Document Outline
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FOREWORD - GENERAL
FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
This Page Left Intentionally Blank
Effectivity Changes
LIST OF FIGURES
LIST OF TABLES
Section 1. safety precautions
1.1 GENERAL
This section outlines the necessary precautions for proper and safe machine usage and maintenance...
The owner/user/operator/lessor/lessee of the machine should not accept operating responsibility u...
The owner/user/operator/lessor/lessee must be familiar with Sections 6, 7, 8, 9, 10 of ANSI A92.6...
If there are any questions with regard to safety, training, inspection, maintenance, application,...
1.2 PRE-OPERATION
Operator Training And Knowledge
The Operators and Safety Manual must be read and understood in its entirety before operating the ...
Workplace Inspection
Machine Inspection
1.3 OPERATION
General
Trip And Fall Hazards
Electrocution Hazards
Table 1-1. Minimum Safe Approach Distance (to energized power lines or parts)
Tipping Hazards
Crushing And Collision Hazards
1.4 Towing, Lifting, And Hauling
1.5 Maintenance
General
This section contains general safety precautions which must be observed during maintenance of thi...
Maintenance Hazards
Battery Hazards
Section 2. preparation and inspection
2.1 general
This section provides the necessary information needed by those personnel that are responsible to...
2.2 preparation for use
Before a new machine is put into operation it must be carefully inspected for any evidence of dam...
All preparation necessary to place the machine in operation readiness status are the responsibili...
It should be assured that the items appearing in the Delivery and Frequent Inspection and Functio...
2.3 DELIVERY AND FREQUENT INSPECTION
The following check list provides a systematic inspection to assist in detecting defective, damag...
Platform Assembly
Properly secured; no visible damage; free of dirt and debris. Platform gate functions properly.
Mast
No visible damage, abrasions and/or distortions; no binding; mast sections free of dirt or other ...
Mast Chains
No visible damage; proper chain tension; evidence of proper lubrication. Chain sheaves, sheave pi...
Platform Controller/(Power) Cable(s)
No visible damage; cable properly tensioned and seated in control cable sheaves; control cable sh...
Lift Cylinder (check w/mast extended)
No rust, nicks, scratches or foreign material on piston rod. No leakage.
Frame
No visible damage; loose or missing hardware (top and underside).
Drive Wheels and Front Casters
Casters free rolling; no loose or missing parts; no visible damage. Drive wheel hub retainer secu...
Hydraulic Oil Supply
Check the hydraulic oil level of the hydraulic fluid reservoir located in the lower access hole o...
If fluid level is low, see Service Manual, Section 1 - Specifications; Sub-Section 1-5. “Lubricat...
Controls - (Platform and Ground)
Controls operable; no visible damage; placards secure and legible.
Batteries
Proper electrolyte level; cable connections tight; no visible damage; no corrosion at battery cab...
Pump Motor/Hydraulic Pump/Valves andLines
No leakage; units secure.
Placards
No visible damage; placards secure and legible, daily walk-around inspection
It is the user/operator’s responsibility to inspect the machine before the start of each work day...
2.4 Daily Walk-Around Inspection
Begin the “Walk-Around Inspection” at item one listed following. Continue around machine checking...
1. Drive and Caster Wheels - Properly secured and lubricated. Check for any visible damage or deb...
2. Base Frame - No visible damage; drive wheel motor components properly secured; JLG’s Pot-Hole-...
3. Battery/Battery Charger - Proper battery electrolyte level, cables secure, no damage or corros...
4. Motor/Pump/Reservoir Unit - Properly secured, no visible damage, no evidence of hydraulic leak...
5. Ground Controls - Properly secured, no loose or missing parts, no visible damage; key switch o...
6. Mast Assembly - Mast sections properly secured, no visible damage to mast sections, no loose o...
7. Manual Brake Release Control - Handle secure and undamaged; cables attached properly; control ...
8. Platform Assembly - Secure to mast; All railings securely attached; no loose or missing parts,...
9. Platform Controls - Platform up/down, lift function enable and horn switch pads on faceplate n...
In addition to the Daily Walk-Around Inspection, be sure to include the following as part of the ...
Batteries Charged
Start each day with fully charged batteries. (See Section 2- 7. “Battery Charging & Maintenance”)
Overall Cleanliness
Keep oil, grease, water, etc. wiped from standing surfaces and hand holds.
Placards
Keep all information and operating placards clean and unobstructed. Cover areas where placards ar...
Operation and Safety and ANSI Responsibilities Manual
Ensure a copy of manual is enclosed in the manual storage box.
Lubrication
For those parts pointed out in the Walk-Around Inspection requiring lubrication, refer to the Lub...
Hydraulic oils must have anti-wear qualities at least to API Service Classification GL-3, and suf...
For cold weather applications, i.e. when temperatures remain consistently below +20˚F (–7˚C) JLG ...
2.5 daily functional check
Once the Walk-Around Inspection is complete, a functional check of all systems should be performe...
Set-up machine for operation, according to instructions in Section 4-3, “Machine Operation”.
Ground Controls Function Check
1. With key switch turned to GRND position (clockwise), operate the platform up and down switch (...
2. With platform completely lowered, check hydraulic oil level in hydraulic fluid reservoir. If n...
3. Depress EMERGENCY STOP (red) button (next to key switch), all machine operations will be disab...
4. Operate the MANUAL BRAKE RELEASE CONTROL (Over-center handle mounted on the right side of the ...
5. Set key switch to PLAT (platform operation, all the way counterclockwise) and continue with th...
Platform Controls Function Check
1. Check that the PLATFORM CONTROLLER box is properly mounted (facing forward) and secure on the ...
2. RESET the EMERGENCY STOP (red) button on the platform controller, if necessary.
3. On the platform controller box, check the BATTERY STATUS INDICATOR LED’s for charge status of ...
4. Depress and HOLD the JOYSTICK DRIVE BUTTON (located on top of the joystick knob) and slowly mo...
5. While driving the machine forward (platform down), rotate the SPEED CONTROL knob from maximum ...
6. Depress and HOLD the LIFT ENABLE pad switch, and operate the platform UP and DOWN pad switches...
7. With the platform elevated check the JLG Automatic Pot-Hole-Protection system, if operating pr...
8. With the platform still elevated approximately 2 ft., drive machine and check if SPEED CUT-BAC...
9. Depress the EMERGENCY STOP (red) button on the Platform Controller box, all machine operations...
Tilt Sensor (1.5˚) and Drive Brakes
1. With the platform lowered, drive the machine onto a grade within the allowable grade and slope...
If all machine functions are operating properly, machine is ready for operation.
2.6 torque requirements
The Torque Chart, Figure 2-6., consists of standard torque values based on bolt diameter and grad...
2.7 battery charging & maintenance
VPSP Models are equipped with 24 volt, 10 amp output battery chargers (U.S.A. - 120 Volt AC input...
Battery Maintenance and Safety Practices
(Refer to Figure 2-2.)
As with any wet cell battery, check the electrolyte level of the batteries often, adding only dis...
Battery Charger Operation
(Refer to Figure 2-3 & 2-4.)
1. Position machine in well ventilated area near an AC electrical outlet and set the Ground Contr...
2. Open the left battery cover and unwrap the battery charger AC power cable from under the cover.
3. Connect the battery charger AC power cable to a properly grounded receptacle, use a suitable e...
4. When powered on, the charger runs through a self- diagnostic check which lights all five (5) l...
5. When ready to charge, the CHARGER ON light and the INCOMPLETE light on the front panel of the ...
6. When the battery cell voltage reaches 2.37 V/cell the 80% CHARGE light on the front panel of t...
7. The CHARGE COMPLETE light will come on when the charging process is finished.
8. Unplug the charger AC power cord and wrap around storage lugs under the left battery cover.
Abnormal Cycle Indicator Light
If the ABNORMAL CYCLE indicator light should come on during the normal charging cycle of the batt...
Table 2-1. Lubrication Intervals for Various Components
HO - Hydraulic Oil - Hydraulic oils must have anti-wear qualities at least to API Service Classif...
For cold weather applications, i.e. when temperatures remain consistently below +20˚F (–7˚C) JLG ...
Gear Oil - Good Quality Worm Gear Oil - SAE 90 - AGMA#5 - EP Compounded
Section 3. user responsibilities & machine controls
3.1 general
This section provides the necessary information needed to understand control functions. Included ...
3.2 personnel training
The aerial lift is a personnel handling device; therefore, it is essential that it be operated an...
In addition, personnel operating the machine should be familiar with Sections 6, 7, 8, 9, 10 of A...
Persons under the influence of drugs or alcohol or who are subject to seizures, dizziness or loss...
Operator Training
Operator training must include instruction in the following:
1. Use and limitations of the platform controls, ground controls and emergency controls.
2. Knowledge and understanding of this manual and of the control markings, instructions and warni...
3. Knowledge and understanding of all safety work rules of the employer and Federal, State and Lo...
4. Proper use of all required personnel safety equipment.
5. Sufficient knowledge of the mechanical operation of the machine to recognize a malfunction or ...
6. The safest means to operate near overhead obstructions, other moving equipment, obstacles, dep...
7. Means to avoid the hazards of unprotected electrical conductors.
8. Any other requirements of a specific job or machine application.
Training Supervision
Training must be done under the supervision of a qualified operator or supervisor in an open area...
Operator Responsibility
The operator must be instructed that he has the responsibility and authority to shut down the mac...
3.3 operating characteristics and limitations
General
A thorough knowledge of the operating characteristics and limitations of the machine is always th...
Placards
(See Figure 3-5., 3-6., 3-7., 3-8., & 3-9.)
Important points to remember during operation are provided at the control stations by DANGER, WAR...
Capacities
Raising the platform above the stowed position is based on the following criteria:
Stability
This machine, as originally manufactured by JLG and when operated within its rated capacity on a ...
3.4 controls and indicators
Ground Controls
(See Figure 3-1.)
1. POWER PLAT/OFF/GROUND KEY SWITCH
2. PLATFORM UP/DOWN (GROUND CONTROL)
3. EMERGENCY STOP BUTTON
4. EMERGENCY/MANUAL DESCENT KNOB
5. HYDRAULIC OIL RESERVOIR
Platform Controller
(See Figure 3-2.)
The platform controller contains all the controls necessary to operate the lift from the platform.
The following is a description of each function.
1. BATTERY VOLTAGE / FAULT CODE LED INDICATORS
2. LIFT ENABLE PAD SWITCH
3. PLATFORM UP PAD SWITCH (Up Arrow)
4. PLATFORM DOWN PAD SWITCH (Down Arrow)
5. EMERGENCY STOP/SHUT-OFF BUTTON
6. JOYSTICK DRIVE/STEER CONTROL and DRIVE ENABLE BUTTON
7. VARIABLE SPEED CONTROL
8. WARNING HORN SWITCH
Brake Release Control
(See Figure 3-3.)
Standard equipment on all VPSP model lifts is a braking system integrated into the electric motor...
If the lift must be moved around manually such as described in the following examples; the batter...
The brake release control lever is located on the right side of the mast. To disengage or engage ...
3.5 JLG Pot-Hole Protection device
(See Figure 3-4.)
VPSP model lifts are equipped with JLG’s Pot-Hole-Protection system (PHP). The PHP system consist...
When the machine is driven in areas where obstacles are higher than three quarters (3/4) inch off...
Section 4. machine operation
4.1 machine description
The JLG VPSP model lifts are an electric self-propelled machine, with an aerial work platform mou...
The JLG VPSP lift has a primary controller in the platform. From the platform control the operato...
Instructions and warnings are posted adjacent to both platform and ground operator control statio...
The JLG VP personnel lift is designed to provide efficient and safe operation when maintained and...
Any evidence of lack of maintenance, malfunction, excessive wear, damage or modification to the m...
The JLG VPSP personnel lift is not intended to be used to lift material other than hand-picked st...
The total platform capacity of the VPSP personnel lift must be uniformly distributed in the platf...
4.2 general
This section provides the necessary information needed to operate the machine. Included in this s...
15VPSP OPERATING SPECIFICATIONS
4.3 machine operation
The following sequence of basic procedures must be followed to safely operate the machine.
1. At the ground control station, set power PLAT/OFF/ GRND key switch to the PLAT position to ope...
2. Check that the EMERGENCY STOP button on the GROUND and PLATFORM control are in the RESET posit...
3. Check the LED strip on the platform controller for current battery charge level before operati...
4. Inspect work area before operating lift.
Interlock Switch Operating Conditions
Table 4-1. shown, lists machine response to various interlock switch positions.
Driving
1. Enter platform and close the front platform gate if the platform is configured as a closed pla...
2. Attach your fall protection harness to the lanyard attachment on the top platform rail at the ...
3. Check the floor and overhead area in the direction of travel for obstacles to avoid.
4. Press and HOLD the DRIVE ENABLE button on the JOYSTICK then gently point the JOYSTICK in the d...
Table 4-1. Machine Interlock Switch Operating Conditions.
mast retracted
bars raised
(not tilted)
engaged
mast retracted
bars raised
(not tilted)
disengaged
mast extended
bars lowered
(not tilted)
engaged
mast extended
bars lowered
(tilt)
engaged
mast retracted
bars raised
(tilt)
engaged
mast retracted
bars raised
(tilt)
disengaged
mast retracted
bars raised/battery charger plugged-in
(not tilted)
engaged
5. To stop, either release the JOYSTICK (quick stop), or slowly move the JOYSTICK back to the neu...
Platform Loading
The platform maximum rated load capacity is displayed on the platform capacity decal located on t...
Maximum rated load capacity for all platforms is as follows:
Table 4-2. Maximum Rated Platform Load Capacity
15VPSP
500 lb. (227 Kg)
Elevating Platform
1. Drive the machine to the area where overhead work is to be performed and position the machine ...
2. To raise the platform, at the platform control, PRESS and HOLD the LIFT ENABLE pad switch and ...
3. If necessary, reposition (drive) lift using platform controller joystick to bring work object ...
Lowering Platform
1. To lower platform, PRESS and HOLD the LIFT ENABLE switch and platform DOWN switch (down arrow)...
Parking Machine
1. Drive machine to a well-protected and well-ventilated area.
2. Ensure the platform is fully lowered, turn power PLAT/OFF/GRND switch to the OFF position (cen...
3. Park machine with brakes engaged. (Brake over- center handle up, drive position).
4. If necessary, remove key from POWER PLAT/OFF/ GRND key switch to disable machine from unauthor...
4.4 TRANSPORTING, LIFTING AND TIE DOWN PROCEDURES
General
All VP Series model personnel lifts may be transported to a work site using the following methods:
Driving to Work Area
The VPSP machines are capable of being driven to a work area, if the surrounding travel surface p...
Truck Transport
The machine may be winched onto a tilted roll-back truck bed (see important note following) which...
Machine Tie-Down
With machine in position to be tied down and brakes engaged, use the following guidelines for res...
1. Secure machine with an adequate chain attached through the tie down bars at the front and back...
2. The chain should be securely tightened with a force of approximately 100 lb. applied two feet ...
Fork-lift Truck Transport
As standard equipment, all VPSP model lifts are equipped with 7-1/2 in. wide fork-lift pockets ru...
Table 4-3. Machine Gross Weights
15VPSP
2,190 lb. (994 kg)
Section 5. optional equipment
5.1 Optional Equipment
The VPSP Series models are available with the following optional equipment:
Lifting Hook
The optional lifting hook is mounted at the top rear of the first mast section. The hook is used ...
Horn
The horn is activated by the horn pad on the platform controller box. It can be used at the descr...
Obstruction Sensing System
The Obstruction Sensing System (OSS) is designed to detect the presence of obstructions directly ...
Rug Carrier Accessory
The Rug Carrier Accessory consists of two pivoting arms mounted to the 15VPSP platform left side ...
See Section 5.3, Rug Carrier Accessory for complete detailed description and operation.
Programmable Security Lock (Keyless)
This keyless PSLtm Programmable Security Lock switch features a numbered keypad where a four (4) ...
See Section 5.4, Progammable Security Lock (PSL™) for complete detailed description and operation.
5.2 Obstruction Sensing System (OSS)
System Description
The Obstruction Sensing System (OSS) is designed to detect the presence of obstructions under the...
Operation
When power is applied to the OSS, the red LED on the electronics module will illuminate. If no ob...
If an obstruction is detected within the detection zone beneath the platform, the platform will;
If an obstruction is detected, have the obstruction cleared by someone on the ground or carefully...
Daily Inspection
(See Figure 5-3.)
From ground controls, raise platform approximately 5'-6'. The red LED on the electronic module wi...
5.3 Rug Carrier Accessory
General (See Figure 5-4. & Figure 5-5.)
The Rug Carrier Accessory consists of two pivoting arms mounted to the 15VPSP platform left side ...
Hanging a Rug using the Rug Carrier Accessory Arms
This section describes the use of the Rug Carrier accessory in hanging rugs on horizontal pivotin...
1. Select the intended location in the display for mounting the rug. Open the display rack to pro...
2. With the Rug Carrier Accessory arms stowed, drive the 15VPSP into position prior to loading th...
3. Swing and lock Rug Carrier Accessory arms into the carry position. (See Figure 5-4.)
4. Load the rolled rug with the finished side facing the platform. As required, use an assistant ...
5. Make sure that the rug is centered over its length on the Rug Carrier Accessory.
6. Elevate the platform to the required height for mounting the rug onto the display arm.
7. Properly attach the rug to the display arm. Never climb onto the platform rails for any reason.
8. After adequately attaching the rug to the display arm, lower the platform, stow the Rug Carrie...
9. As required reposition and elevate the 15VPSP to completely attach the rug.
Removing a Rug using Rug Carrier Accessory Arms
This section describes the use of the Rug Carrier accessory in removing rugs from horizontal pivo...
1. Select the intended location in the display for removal of the rug. Open the display rack to p...
2. With the Rug Carrier Accessory arms stowed, drive the 15VPSP into position prior to loading th...
3. Swing and lock Rug Carrier Accessory arms into the carry position as shown in Figure 5-4.
4. Elevate the platform a few feet. Start to roll the rug up onto the Rug Carrier Accessory arms ...
5. Make sure that the rug is centered over its length on the Rug Carrier Accessory as shown in Fi...
6. While elevating to the required height for removing the rug from the display arm, continue to ...
7. Properly remove the rug from the display arm. Never climb onto the platform rails for any reason.
8. After adequately removing the rug from the display arm, lower the platform.
9. Remove the rug from the Rug Carrier Accessory. As required, use an assistant to unload the rug...
10. Stow the Rug Hanger Accessory arms.
5.4 Progammable Security Lock (PSL™)
The optional keyless Programmable Security Lock switch can be programmed with a four (4) digit op...
PSL™ Box and Ground Control Locations
Machine Power Up using the PSL™
1. At the ground control station, turn the keyless three position selector switch from OFF to eit...
2. Enter the four digit code on the PSL key pad. The AMBER - ACCEPT led will be lit if the code i...
3. Then press the ON button on the keypad. The GREEN - ON led will light and the machine will pow...
4. The machine will now operate normally.
Machine Power Down
1. Set the ground control selector switch to the OFF position.
2. Press the OFF button on the PSL keypad. No led’s on the PSL box will be lit.
Changing the Operator’s Code
As an added security feature the PSL operators code can be changed by a supervisor should the nee...
1. Enter the Supervisor’s code on the key pad. The RED - PROGRAM led will be lit if correct.
2. Enter a new four (4) digit Operator’s code on the keypad. The AMBER - ACCEPT led will light up...
3. Press the OFF button on the keypad to activate the new Operator’s code.
Section 6. emergency procedures
6.1 general information
This section provides information on procedures to be followed, and systems and controls to be us...
6.2 emergency controls and their location
Platform Emergency Stop Switch
This (RED) button is located on the platform joystick controller box and, when depressed, will im...
Ground Emergency Stop Switch
The ground emergency stop switch (RED) button is located inside the rear cover (upper access hole...
Manual Descent Knob
The manual descent knob is used in the event of either a total power failure, or if the operator ...
6.3 emergency operation
Use of Ground Controls
Ground personnel must be thoroughly familiar with the machine operating characteristics and the g...
Operator Unable to Control Machine
1. Operate the machine from the ground controls ONLY with the assistance of other personnel and e...
2. DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION NORMALLY.
3. Cranes, forklift trucks or other equipment which may be available are to be used to help remov...
continued next page
Platform Caught Overhead
If the platform becomes jammed or snagged in overhead structures or equipment, do not continue op...
Post-Incident Inspection
Following any incident, thoroughly inspect the machine and test all functions. Do not lift platfo...
6.4 INCIDENT NOTIFICATION
It is imperative that JLG Industries, Inc. be notified immediately of any incident involving a JL...
JLG Phone: 877-JLG-SAFE (554-7233) (8am till 4:45pm EST)
Email: productsafety@jlg.com
It should be noted that failure to notify the Manufacturer of an incident involving a JLG Industr...
Machine Serial Number:
Section 7. INSPECTION AND REPAIR LOG
Table 7-1. Inspection and Repair Log
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