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VP-330 (after Jan 06) Guide
User manual for VP-330 (after Jan 06)
Here is the user manual for VP-330 (after Jan 06). You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
Maintenance safety precautions
a. GENERAL
b. HYDRAULIC SYSTEM SAFETY
c. MAINTENANCE
REVISION LOG
TABLE OF CONTENTS
LIST OF FIGURES
LIST OF TABLES
Section 1. MACHINE specifications
1.1 Capacities
System Voltage
Hydraulic System
1.2 Component Data
Hydraulic Pump/Pump Motor Assembly
Batteries/Battery Charger
1.3 Performance Data
Platform Capacity
Platform and Material Tray Size
Machine Height (platform stowed)
Base Footprint
1.4 Torque Requirements
1.5 Lubrication
Hydraulic Oil
Lubrication Specifications
1.6 Hydraulic Pressure Adjustment
1.7 Cylinder Specifications
1.8 Serial Number Locations
Section 2. GENERAL
2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE
General
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance
2.2 Preventive Maintenance and Inspection Schedule
2.3 Servicing and Maintenance Guidelines
General
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication and Servicing
Batteries
Mast Chain Inspection Procedure
2.4 Lubrication Information
Hydraulic System
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications
2.5 Positioning Lift for Access to Components Located Under The Base Frame
SECTION 3. BASE COMPONENTS
3.1 Base Assembly Components
3.2 Platform Descent - Beacon and alarm
Descent Beacon - Remove/Install
Descent Alarm - Remove/Install
3.3 Wheel Assemblies
Front Caster Wheel - Remove/Install
Rear Locking Caster Wheel - Remove/Install
Rear Wheel (Straight Axle)- Remove/Install
3.4 Floor Stop Assembly
Floor Stop - Remove/Install
Floor Stop Interlock Switch Assembly - Remove/Install
Floor Stop Interlock Switch - Remove/Install
3.5 Base Mast SupportS
Mast Support to Base - Straight Axle Base - Remove/Install
Mast Support to Base - Rear Caster Wheel Base - Remove/Install
SECTION 4. CONTROL COMPONENTS
4.1 CONTROL Components Overview
4.2 Control Cover Installation
Battery/Battery Charger Cover - Remove/ Install
Ground Control Station Cover - Remove/ Install
4.3 Battery and Charger - Installation
Battery - Remove/Install
Battery Charger - Remove/Install
4.4 Ground Station - Servicing
4.5 Platform Station - Servicing
4.6 Pump-Motor Assembly - Service Procedure
General
Pump/Motor/Reservoir - Remove/Install
Tank Removal/Installation
Filter Screen Removal/Installation
Pump Removal/Installation
Pressure Adjust Valve Removal/Installation
Pressure Check Valve - Removal/Installation
Lift Down Valve - Removal/Installation
Motor - Remove/Install - Reference Marks
Motor Top Cover - Removal/Installation
Motor Components - Removal/Installation
Brush Carrier - Removal/Installation
Brush Housing Final Assembly Tips
4.7 Battery Charger - Service Procedures
General Information
General Component Installation Notes
Charger Cover - Remove/Install
DC Circuit Breaker - Remove/Install
AC Circuit Breaker/Voltage Select Switch - Remove/Install
Battery Discharge Indicator - Remove/Install
Printed Circuit Board - Remove/Install
Shunt Assembly and Capacitors - Remove/Install
SCR Rectifier - Remove/Install (Either Side)
Transformer Installation
SECTION 5. MAST COMPONENTS
5.1 Mast Components Overview
5.2 MAST CHAINS AND SEQUENCING CABLES ADJUSTMENT
Mast Chain Adjustment (See Figure 5-2.)
Sequencing Cable Adjustment (See Figure 5-2.)
5.3 Hydraulic Lift Cylinder - Removal, Inspection and Rebuild
Lift Cylinder Removal
Cylinder Disassembly
Lift Cylinder Component Inspection
Cylinder Assembly
Cylinder Installation
5.4 Mast Assembly - Remove/Install
Mast Removal
Mast Installation
5.5 MAST ASSEMBLY AND DISASSEMBLY PROCEDURES
Mast Disassembly Procedure
Mast Assembly - 9MP
5.6 9MP Platform - Remove/Install
Section 6. troubleshooting
6.1 General
6.2 Troubleshooting Information
6.3 ELECTRICAL AND Hydraulic Circuit Checks
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