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String Ensemble (before Sept 07) Guide
User manual for String Ensemble (before Sept 07)
Here is the user manual for String Ensemble (before Sept 07). You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
Section 1. Specifications
1.1 Operating specifications
1.2 Specifications and Performance Data
1.3 Capacities
1.4 Component Data
Engine Data
Battery
1.5 Tires
1.6 Function Speeds
Machine Orientation When Doing Speed Tests
Test Notes
1.7 Torque Requirements
1.8 Lubrication
Hydraulic Oil
1.9 Pressure Settings
1.10 Major Component Weights
1.11 Operator Maintenance
Draining Oil Build Up From The Propane Regulator
Propane Fuel Filter Replacement
Propane Fuel System Pressure Relief
1.12 Serial Number Location
Section 2. General
2.1 Machine Preparation, Inspection, and Maintenance
General
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance
2.2 Service and Guidelines
General
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing
2.3 Lubrication and Information
Hydraulic System
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications
2.4 Cylinder Drift Test
Platform Drift
Cylinder Drift
2.5 Pins and Composite Bearing Repair Guidelines
2.6 Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment
Section 3. Chassis & Turntable
3.1 Tires & Wheels
Tire Inflation
Tire Damage
Tire Replacement
Wheel Replacement
Wheel Installation
3.2 Wheel Drive Assembly, 2WD
Removal and Disassembly
Assembly and Installation
3.3 Drive Motor - 2WD (Prior to S/N 83331)
Replacing the Drive Shaft Seal
Disassembly
Assembly
3.4 Drive Motor (S/N 83331 to Present)
Description
Shaft Seal Replacement
Loop Flushing Valve
Troubleshooting
Disassembly
Inspection
Assembly
Initial Start-up Procedures
3.5 Torque Hub
Disassembly
Cleaning and Inspection
Repair
Assembly
3.6 Wheel Drive Assembly, 4WD
Removal and Disassembly
Assembly and Installation
3.7 Torque Hub (4WD Machines W/ Integral Brake)
Roll, Leak and Brake Testing
Tightening and Torquing Bolts
Main Disassembly
Input Carrier Disassembly
Output Carrier Disassembly
Housing-Spindle Disassembly
Spindle-Brake Disassembly
Input Carrier Sub-Assembly
Output Carrier Sub-Assembly
Spindle-Brake Sub-Assembly
Housing-Spindle Sub-Assembly
DW2B Integral Brake Check
Main Assembly
3.8 Drive Brake, 2WD - Mico (Prior to S/N 83331)
Disassembly
Assembly
Bleeding
3.9 Re-Aligning torque hub input coupling
Equipment Required
Procedure
3.10 Oscillating Axle Bleeding Procedure and Lockout Test
Lockout Cylinder Bleeding
Oscillating Axle Lockout Test
3.11 Swing Drive Hub
Disassembly
Main Assembly Procedure
Hub Shaft Sub-Assembly
Carrier Sub-Assembly
3.12 Swing Brake - Mico (Prior to S/N 66417)
Disassembly
Assembly
Bleeding
3.13 Swing Motor (Prior to S/N 66417)
Disassembly
Inspection and Cleaning
Assembly
Timing Procedure
3.14 Swing Motor (S/N 66417 to Present)
Disassembly and inspection
Assembly
One Piece Stator Construction
3.15 Procedure For Setting Gear Backlash
3.16 Swing Bearing
Turntable Bearing Mounting Bolt Condition Check
Wear Tolerance
Swing Bearing Removal
Swing Bearing Installation
Swing Bearing Torque Values
3.17 Rotary Coupling
3.18 Generator
Every 250 hours
Every 500 hours
Overload Protection
Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings
3.19 Ford EFI Engine
Performing Diagnostics
EFI Diagnostics
ECM and Sensors
Fuel System
3.20 Deutz EMR 2 (S/N 85332 to Present)
3.21 GM Engine General Maintenance
Maintenance of the Drive Belt
Engine Electrical System Maintenance
Checking/Filling Engine Oil Level
Changing The Engine Oil
Coolant Fill Procedure - Dual Fuel Engine
3.22 GM Engine Dual Fuel System
Fuel Filter
Electric Lock Off
EPR Assembly
Low Pressure Regulator (LPR)
Air Fuel Mixer
Electronic Throttle Control (ETC)
Engine Control Module
Heated Exhaust Gas Oxygen Sensor
Gasoline Multi Point Fuel Injection System (MPFI)
Gasoline Fuel Pump
Gasoline Pressure And Temperature Sensor Manifold
Fuel Filter
Fuel Injector Rail
Fuel Injector
3.23 GM Engine Fuel System Repair
Propane Fuel System Pressure Relief
Propane Fuel System Leak Test
Propane Fuel Filter Replacement
Electronic Pressure Regulator (EPR) Assembly Replacement
Temperature Manifold Absolute Pressure (TMAP) Sensor
Electronic Throttle Control Replacement
Mixer Replacement
Coolant Hose Replacement
Vapor Hose Replacement
Engine Control Module Replacement
Heated Exhaust Gas Oxygen Sensor Replacement
3.24 GM Engine LPG Fuel System Diagnosis
Fuel System Description
Diagnostic Aids
Section 4. Boom & Platform
4.1 Boom Maintenance
Removal
Boom Disassembly
Inspection
Assembly
Installation
Telescope Cylinder/Boom Cable Removal
Telescope Cylinder/Boom Cable Installation
Lift Cylinder Removal
Lift Cylinder Installation
4.2 Wire Rope
Inspection
Three Month Inspection
Seven Year Inspection
Replacement Criteria
4.3 Boom Rope Torquing Procedures
Torque Procedures
4.4 Elevation & Capacity Switches - 800S
4.5 Elevation, Dual Capacity, & Transport Switch - 860SJ
4.6 Electronic Platform Leveling
Description
Normal Operation
Platform Leveling Fault
CAN Errors
Replacing the Level Sensors
Additional Platform and Jib Valves
Platform Leveling Calibration Procedure
4.7 Powertrack Maintenance
One Piece Bracket Maintenance
Two Piece Bracket Maintenance
Snap Rings and Screws
4.8 Helac Rotary actuator
Theory of Operation
Tools Required for Assembly/Disassembly
Disassembly
Inspection
Assembly
Installing Counterbalance Valve
Testing the Actuator
Installation and Bleeding
Troubleshooting
4.9 Load Sensing device
Calibrating the Load Sensor
Section 5. Hydraulics
5.1 Lubricating O-Rings in the Hydraulic System
Cup and Brush
Dip Method
Spray Method
Brush-on Method
5.2 Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly
Steer Cylinder Seal Repair Instructions
5.3 Pressure Setting Procedure
Set Up of the Function Pump
Adjustments Made at the Main Valve Block
Adjustments Made at the Platform Valve Assembly
5.4 Start Up Procedures
Start Up After Overhaul or Replacement of Components
Section 6. JLG Control System
6.1 Introduction
To Connect the JLG Control System Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup
Level Vehicle Description
Machine Personality Settings
Analyzer Diagnostics Menu Structure
Section 7. Basic Electrical information & schematics
7.1 General
7.2 Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement
7.3 Applying Silicone Dielectric Compound to Electrical Connections
7.4 AMP Connector
Applying Silicone Dielectric Compound to AMP Connectors
Assembly
Disassembly
Wedge Lock
Service - Voltage Reading
7.5 Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly
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