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Roland Juno 60 Guide
User manual for Roland Juno 60
Here is the user manual for Roland Juno 60. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
Section A. Introduction - Maintenance Safety Precautions
A. General
B. Hydraulic System Safety
C. Maintenance
Section 1. Specifications
1.1 Operating Specifications
1.2 Dimensional Data
1.3 Capacities
1.4 Engine
Battery
1.5 Tires
1.6 Torque Requirements
1.7 Limit Switches
Platform Stowed/Jacks Retract Limit Switch
High Drive Speed Cutout Limit Switch
Maximum Drive Height/Maximum Height without Outriggers Limit Switch
Maximum Height Limit Switch
Tilt Sensor
Outrigger Interlock Sensors
1.8 Pressure Setting
1.9 Major Component Weights
1.10 Critical Stability Weights
1.11 Lubrication
Section 2. General
2.1 Machine Preparation, Inspection, and Maintenance
General
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance
2.2 Service and Guidelines
General
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing
2.3 Lubrication and Information
Hydraulic System
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications
2.4 Operator Maintenance
2.5 Cylinder Drift Test
Lift Cylinder Drift
2.6 Preventive Maintenance and Inspection Schedule
Section 3. Chassis, Platform & Scissor Arms
3.1 Operating Characteristics
Leveling Jacks
3.2 Wheel Assembly
Drive System
Drive Hub
Roll Test
Leak Test
Lubricant
Tire Replacement
Wheel Replacement
Drive Motor
Motor Disassembly
Motor Assembly
3.3 Steering Assembly
3.4 Rear Axle Assembly
3.5 Outrigger Cylinder Removal
3.6 Engine Compartment
Hood Assembly
Deutz Engine
Engine Tray Slide
Glow Plugs
Engine Solenoid
Gear Pump Assembly
Exhaust Pipe Assembly
Air Filter Assembly
Engine Removal
Hydraulic Tank
Pressure Filter
3.7 Fuel Tank
3.8 Ground Control Panel
3.9 Battery Removal
3.10 Platform
Platform Control Box
Joystick Controller
Receptacles
Extension End Rails
Extension Side Rails
Main Platform End Rails
Main Platform Side Rails
Platform Removal
3.11 Ladder Installation
3.12 Beacon Installation (Option)
3.13 Scissor Arms
Limit Switches
Scissor Arm Assembly Removal
Lift Cylinder Removal
Scissor Arms Disassembly
Section 4. Hydraulics
4.1 Cylinders - Theory of Operation
Deck Extension Cylinder:
Lift Cylinder:
Outrigger Cylinders:
Steer Cylinder:
4.2 Valves - Theory of Operation
Solenoid Control Valves (Bang-Bang)
Relief Valves
Crossover Relief Valves
Proportional Valve
4.3 Cylinder Checking Procedure
4.4 Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly
4.5 Valves
Valve Compartment
Pressure Switch, Drive Enable
Brake Valve
Main Valve Block
Steering Valve
Drive Valve
Hand Pump
Lift/Lower Valve Block
Platform Lower Flow Valve
Outrigger Safety Valves
Section 5. JLG Control System
5.1 Main Terminal Box Circuit Boards
5.2 Control Card Complex 2
General Description of Components and Functions
5.3 Nivolux - Automatic Self-Leveling System
Introduction
The System
Operation
NIVOLUX Board LED’s
Setting and Adjustment of the NIVOLUX Board
5.4 PNP5 Circuit Board
System
Operation
Adjustment
5.5 Trigger Control Circuit Card
Relay K1
Relay K2
Relay K3
5.6 Limit Switch & Sensor Operation
Height Limit Switches
Tilt Switch
Outrigger Limit Switches
Pressure Switch
5.7 Engine Control System
Functional Description
Section 6. General Electrical Information & Schematics
6.1 General
6.2 Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Continuity Measurement Over Long Distances
Requirements:
Procedure
6.3 Applying Silicone Dielectric Compound To Amp Connectors
Assembly
Disassembly
Wedge Lock
Service - Voltage Reading
6.4 Working With Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly
Electrical Schematic
Electrical Diagram
Hydraulic Diagram
Hydraulic Schematic
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