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HD656 Guide
User manual for HD656
Here is the user manual for HD656. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
Chapter 1: Introduction
Professional Service Manual Intent
Safety
Fasteners
Assembly instructions
Model and serial number
Maintenance
Air filter (summer engines)
Oil type and capacity
Changing the oil
Fuel
Fuel filters
Valve lash
Cleaning the engine
General torque specifications
Maintenance Chart
Frequently used specifications
Chapter 2: Basic Troubleshooting
Definitions
Introduction
Steps to troubleshooting
Define the problem
Identify factors that could cause the problem
Repairing the problem
Prime test
Leak-down test
Compression test
PCV testing
Chapter 3: Air Intake systems
Heat box (snow engines)
Air filter (summer engines)
Air filter base and control panel (summer engines)
Carburetor and Insulator
Chapter 4: The Fuel System and Governor
Inspecting the fuel
Test fuel for alcohol
Fuel tank vent
The fuel filter
Inspect the fuel lines
The fuel tank
Evaporative (EVAP) emissions system
Troubleshooting the EVAP System
Charcoal canister
Roll over valve
Choke
Primers (snow engines)
Carburetors
Inspecting the carburetor
Disassembly and rebuilding of the carburetor
Fuel shut-off valve
Governor
Governor arm
Governor shaft
Governor cup and the governor gear
Governor adjustment
Chapter 5: Lubrication
Oil type and quantity
Oil dip stick
Dip stick tube removal
Lubrication system
Positive crankcase ventilation valve
Chapter 6: Starter and Charging Systems
Recoil Starter Removal
Starter Cup
Starter Rope
Starter pulley and recoil spring
Electric starter
Charging system
Charging system testing
Stator
Rotor
Chapter 7: Ignition System
Troubleshooting the ignition system
Stop switch
Remote (ignition) stop switch (snow engines)
Test for ignition that won’t turn off
The module
Module removal
Installing the module and setting the air gap
Flywheel
About the spark plug
Cleaning the spark plug
Inspection of the spark plug
Spark plug removal
Chapter 8: Exhaust
Summer engines
Spark arrestor (if equipped)
Muffler removal/replacement
Muffler removal/replacement (snow engines)
Chapter 9: Cylinder Head
Cylinder head removal
Cylinder head installation
Valves
Chapter 10: Crankshaft, piston and Connecting Rod
Crankshaft inspection
Piston Inspection
Connecting rod inspection
Cylinder inspection
Balance Shaft (483 & 490)
Reassembly
Engine specifications chart
Engine torque values chart
Chapter 11: Failure Analysis
Abrasive Ingestion
Insufficient lubrication
Engine Overspeed
Overheated
Mechanical Breakage/ Wear
Detonation/preignition
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