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Dimension 8400 Guide
User manual for Dimension 8400
Here is the user manual for Dimension 8400. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
Introduction and Safety
Introduction
Requesting other information
Safety
Safety terminology and symbols
The Ex symbol
Environmental safety
Recycling guidelines
User safety
Precautions before work
Precautions during work
Hazardous liquids
Wash the skin and eyes
Safety regulations for Ex-approved products in potentially explosive atmospheres
Product approval standards
Product warranty
Transportation and Storage
Inspect the delivery
Inspect the package
Inspect the unit
Transportation guidelines
Pump handling
Lifting methods
Storage guidelines
Pump storage requirements
Frostproofing
Product Description
General description NM 3196
Part description NM 3196
General description i-ALERT™ Condition Monitor
Nameplate information
Installation
Preinstallation
Pump location guidelines
Foundation requirements
Baseplate-mounting procedures
Prepare the baseplate for mounting
Install the baseplate using shims or wedges
Install the baseplate using jackscrews
Install the baseplate using spring mounting
Install the baseplate using stilt mounting
Baseplate-leveling worksheet
Install the pump, driver, and coupling
Pump-to-driver alignment
Alignment checks
Permitted indicator values for alignment checks
Cold settings for parallel vertical alignment
Alignment measurement guidelines
Attach the dial indicators for alignment
Pump-to-driver alignment instructions
Perform angular alignment for a vertical correction
Perform angular alignment for a horizontal correction
Perform parallel alignment for a vertical correction
Perform parallel alignment for a horizontal correction
Perform complete alignment for a vertical correction
Perform complete alignment for a horizontal correction
C-face adapter
Grout the baseplate
Piping checklists
General piping checklist
Fastening
Suction-piping checklist
Discharge piping checklist
Commissioning, Startup, Operation, and Shutdown
Preparation for startup
Remove the coupling guard
Check the rotation
Impeller-clearance check
Impeller clearances (NM 3196)
Impeller-clearance setting
Set the impeller clearance - dial indicator method (all except CV 3196)
Set the impeller clearance - feeler gauge method (all except CV 3196)
Couple the pump and driver
Install the coupling guard
Bearing lubrication
Oil volumes
Lubricating-oil requirements
Acceptable oil for lubricating bearings
Lubricate the bearings with oil
Lubricate the bearings with pure oil mist
Greased-for-life bearing lubrication
Shaft-sealing options
Mechanical seal options
Connection of sealing liquid for mechanical seals
Packed stuffing box option
Pump priming
Prime the pump with the suction supply below the pump
Other methods of priming the pump
Start the pump
Activate the i-ALERT™ Condition Monitor
i-ALERT™ Condition Monitor routine operation
Pump operation precautions
Shut down the pump
Deactivate the i-ALERT™ Condition Monitor
Reset the i-ALERT™ Condition Monitor
Make the final alignment of the pump and driver
Maintenance
Maintenance schedule
Bearing maintenance
Lubricating-oil requirements
Oil volumes
Acceptable oil for lubricating bearings
Regrease the grease-lubricated bearings
Lubricating-grease requirements
Lubricate the bearings after a shutdown period
Shaft seal maintenance
Mechanical-seal maintenance
Disassembly
Disassembly precautions
Tools required
Drain the pump
Remove the coupling
Remove the back pull-out assembly
Remove the coupling hub
Impeller removal
Remove the impeller ( STi , MTi , and )
Seal-chamber cover removal
Remove the seal-chamber cover and backplate (NM 3196, 3198)
Remove the frame adapter (MTi)
Remove the inboard labyrinth oil seal
Power-end disassembly
Disassemble the power end ( STi , MTi )
Disassemble the power end ( STi and MTi with duplex bearings)
Disassemble the bearing frame
Guidelines for i-ALERT™ Condition Monitor disposal
Disassemble the C-face adapter
Pre-assembly inspections
Replacement guidelines
Shaft and sleeve replacement guidelines
Bearing-frame inspection
C-face adapter inspection
Seal chamber and stuffing box cover inspection
Bearings inspection
Bearing-housing inspection
Bearing fits and tolerances
Reassembly
Assemble the rotating element and the bearing frame ( STi and MTi )
Assemble the rotating element and the bearing frame ( STi and MTi with duplex bearings)
Assemble the frame
INPRO labyrinth oil seal description
Assemble the INPRO labyrinth oil seal
Assemble the C-face adapter
Shaft sealing
Seal the shaft with a cartridge mechanical seal
Seal the shaft with a conventional inside-component mechanical seal
Seal the shaft with a conventional outside-component mechanical seal
Install the impeller
Attach the i-ALERT™ Condition Monitor to the pump
Post-assembly checks
Install the back pull-out assembly (except HT 3196)
Assembly references
Bolt torque values
Shaft-end play
Bearing types
Spare parts
Interchangeability drawings
NM 3196 interchangeability
Lubrication conversion
Frame lubrication conversion
Convert from greased-for-life or regreaseable to oil-lubricated bearings
Conversion from flood-oil to pure-oil mist
Convert from flood oil to regreaseable
Troubleshooting
Operation troubleshooting
Alignment troubleshooting
Assembly troubleshooting
i-ALERT™ Condition Monitor troubleshooting
Parts Listings and Cross-Sectional Drawings
Parts list
Certification: CE or CE ATEX
Certificates of conformance
Other Relevant Documentation or Manuals
For additional documentation
Local ITT Contacts
Regional offices
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