Document Outline

• A WARNING
  • INTRODUCTION
    • A WARNING
  • IMPORTANT NOTICE
    • A SAFETY INFORMATION
  • FOR THE PARENTS
    • A SAFETY INFORMATION
  • CONTENTS
  • GENERAL INFORMATION
    • MACHINE
    • IDENTIFICATION
      • VEHICLE IDENTIFICATION NUMBER
      • NOTE:
        • ENGINE SERIAL NUMBER
      • NOTE:
    • CONTROL FUNCTIONS
      • A WARNING
        • "ENGINE STOP" SWITCH
        • FRONT BRAKE LEVER
        • REAR BRAKE PEDAL
        • STARTER LEVER (CHOKE)
      • ▲WARNING
        • FUEL TANK CAP
        • Do not overfill the fuel tank. Avoid spilling fuel on the hot engine.
      • FUEL AND OIL
        • FUEL
        • ENGINE OIL (OIL TANK)
        • TRANSMISSION OIL
      • NOTE:
        • NOTE:
    • PRE-OPERATION CHECKS
      • A WARNING
        • If any item in the PRE-OPERATION CHECK is not working properly, have it inspected and repaired before operating the machine.
        • BRAKE (FRONT AND REAR)
        • WHEEL
        • TIRES
        • THROTTLE GRIP
        • "ENGINE STOP" SWITCH
        • FITTINGS/FASTENERS
    • STARTING AND OPERATION
      • CAUTION:
        • Prior to operating the machine, perform steps listed in pre-operation check list.
        • A WARNING
        • STARTING A COLD ENGINE
    • AWARNING
      • Before starting the engine, be sure to shift the transmission into neutral.
      • STARTING A WARM ENGINE
      • CAUTION:
        • WARMING UP
        • A WARNING
        • Before starting off, be sure to turn up or remove the side stand.
        • ENGINE BREAK-IN
  • PERIODIC MAINTENANCE AND ADJUSTMENT
    • MAINTENANCE AND LUBRICATION SCHEDULE CHART
    • Lubrication intervals
    • Periodic maintenance intervals
    • SERVICE NOTES:
    • SPECIAL TOOLS
      • FOR ENGINE SERVICE
      • FOR CHASSIS SERVICE
      • FOR ELECTRICAL SERVICE
    • ADJUSTMENT
      • A WARNING
        • SPARK PLU^
        • NOTE:
        • IGNITION TIMING CHECKING
        • AIR FILTER CLEANING
      • CAUTION:
      • CAUTiON:
      • CAUTiON:
      • NOTE:
        • THROTTLE CABLE ADJUSTMENT
        • NOTE:
        • AUTOLUBE PUMP
        • NOTE:
        • FRONT BRAKE ADJUSTMENT
        • REAR BRAKE ADJUSTMENT
        • TIRE PRESSURE CHECK
        • CHECK THE SPOKES
        • STEERING HEAD INSPECTION
        • STEERING HEAD ADJUSTMENT
        • NOTE:
        • FRONT FORK OIL CHANGE
      • A WARNING
        • 2. Support the machine securely so there is no danger of it falling over.
        • NOTE:
        • REAR SHOCK ABSORBER (MONOCROSS SUSPENSION "DE CARBON" SYSTEM)
      • A WARNING
        • This shock absorber contains highly compressed nitrogen gas.
      • CAUTiOM;
      • A WARNING
  • MAINTENANCE AND MINOR REPAIRS
    • PREPARATION FOR SERVICE
      • Inspection
      • Adjustment
      • CAUTION:
        • Check the needle valve and valve seat for wear before adjustment.
        • Inspection
        • MUFFLER
    • ^WARNING
      • Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester.
      • Removal
    • ^WARNING
      • TOP END
      • NOTE:
      • NOTE:
        • Maintenance
      • NOTE:
        • Removal
      • NOTE:
        • Inspection
      • NOTE:
        • KICK STARTER Removal
        • Inspection
        • Reassembly
        • SHIFTER
      • NOTE:
        • Inspection
        • Removal
    • CHASSIS
      • FRONT WHEEL Removal
      • REAR WHEEL Removal
      • Installation
      • A WARNING
      • Always use a new cotter pin.
      • BRAKE SHOE INSPECTION
      • BRAKE DRUM INSPECTION
      • TIRE
      • Inspection
      • CAUTION:
        • Always use a cloth to avoid cutting your hand.
        • Reassembly
        • REPLACING WHEEL BEARINGS
        • CHECKING RIM
        • REAR SHOCK ABSORBER (MONOCROSS SUSPENSION)
        • SWINGARM INSPECTION
        • LUBRICATION OF LEVER, PEDALS, ETC.
        • CABLE INSPECTION AND LUBRICATION
        • THROTTLE CABLE AND GRIP LUBRICATION
  • MISCELLANEOUS
    • ELECTRICAL COMPONENTS AND WIRING DIAGRAM
      • ELECTRICAL COMPONENTS
    • WIRING DIAGRAM
      • TROUBLESHOOTIIMG
      • "ENGINE STOP" SWITCH INSPECTION
      • IGNITION COIL INSPECTION
      • CDI MAGNETO INSPECTION
      • TROUBLESHOOTING
    • CLEANING AND STORAGE
      • Cleaning
    • CAUTION:
      • NOTE:
        • Storage
      • NOTE:
        • General
    • SPECIFICATIONS
      • Engine
      • Chassis
      • Tightening Torque
      • Electrical
      • TORQUE SPECIFICATIONS
    • CABLE ROUTING
    • NOISE REGULATION.
      • TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
    • MAINTENANCE RECORD