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DC160S-8 6-1
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DC160S-8 6-1 Guide
User manual for DC160S-8 6-1
Here is the user manual for DC160S-8 6-1. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
CONTENTS
General information
Documentation
Type code CMMD-AS-C8-3A
Scope of delivery
Safety instructions for electric drives and controllers
Icons used
General Information
Trained and qualified personnel
Hazards due to improper use
Safety instructions
General safety information
Safety instructions for assembly and maintenance
Protection aganst touching electric components
Protection by low voltage (PELV) against electric shock
Protection against dangerous movements
Protection aganst touching hot components
Protection when handling and assembling
Product description
General information
Device description
Bus connection
Performance characteristics
Flexible power management
Compactness
Encoder interface
Input / Output
Extension and field bus module
Integrated CANopen interface
Motion control
Integrated sequence control
Integrated safety functions in accordance with EN ISO 13849-1 safety category 3 in the basic unit (see chapter 4)
Interpolating multi-axis movement
Parametrisation program "Festo Configuration Tool FCT"
Interfaces
Overview of the setpoint value interfaces
Analogue setpoint specification
Required activation with analogue setpoint specification
Interfaces for direct synchronous operation
Output: Generation of increment generator signals [X10]
Input: Processing of frequency signals [X10]
Input: Processing of pulse-direction signals 24 V DC [X1]
Clock frequency of pulse-direction signals
Activation of synchronization
Required I/O activation during synchronisation via FCT
Required I/O triggering during synchronisation via mode switchover with 24 VDC frequency signals
Required I/O triggering during synchronisation via mode switchover with 5 VDC frequency signals
I/O Timing Diagram
General Information
I/O functions and device control
Digital inputs
Digital outputs
Limit switch
Sample input
Analogue input
Basic functions
RS232 interface (diagnosis/ parametrisation interface)
General commands
Parameter commands
Examples
Function commands
Setting the operating mode
Example "Profile position mode" via RS232
Example "Homing Mode" via RS232
Control via RS485
Configuration in the FCT
Command syntax under RS485
Example "Profile position mode" via RS232
Multi-firmware strategy
Motor feedback
Brake chopper (Brake control)
Feedback from motor (angle encoder)
Control interface [X1]
Increment generator interface [X10]
Encoder emulation of the increment generator – [X10] is output:
Synchronisation – [X10] is input
SD card holder [M1]
SD memory card
Field bus interface
Required I/O connection for field bus control
FHPP (Festo Handling and Positioning Profile)
CAN bus
Path control with linear interpolation
PROFIBUS
DeviceNet
Function overview
Operating modes
Timing diagram, operating mode shift
Setpoint value processing
I²t function
Positioning controller
Required I/O interface for positioning
Homing
Timing diagram for homing
Trajectory generator
I/O sequence control
Safety functions, error messages
Behaviour when switching off enable
Oscilloscope function
Jog and teach function I/O
General Information
Activating the jog and teach function
Required I/O triggering with jog/teach
Settings in the FCT
I/O timing diagram
Position record linking with positioning/torque control switching
Switching conditions
Speed profiles with end speed <> 0
Activation of record linking
Required I/O interface for record linking
I/O timing diagrams
On-the-fly measurement
Endless positioning
Relative positioning records
Adjustment to the axis and motor construction set
Functional safety engineering
General information and intended use
Integrated function "Safe Torque Off" (STO)
General remarks/description "Safe Torque Off" (STO)
Timing diagram, STO
Create readiness to operate, description of timing diagram
Switching example STO
Explanations of the switching example
EMERGENCY STOP request, monitoring of protective door
Testing the safety function STO
Integrated function "Safe Stop 1" (SS1)
General remarks/description "Safe Stop 1" SS1
Timing diagram, SS1
Description of the timing diagram
Activation of SS1
Setting the switch-off delay
Parameterization example FCT
Sample circuit SS1
Explanations of the sample circuit
EMERGENCY STOP request, monitoring of protective door
Restoration of normal operation
Testing the safety function
Determination of the brake time
Setting the delay time
Mechanical installation
Important instructions
Mounting
Electrical installation
Device view
Interfaces
[X2.1/2]: Shaft encoder
[X6.1/2]: Motor connection
[X9]: Voltage supply
Entire system CMMD-AS
Interfaces and plug assignments
I/O interface [X1.1/2]
Shaft encoder motor – EnDat 2.1 and 2.2 [X2.1/2]
Safe stop [X3.1/2]
Field bus CAN [X4]
RS232/RS485 [X5]
Motor connection [X6.1/2]:
Power supply [X9]
Synchronisation control [X10.1/2]
SD card [M1]
Field bus settings and boot loader
Instructions on safe and EMC-compliant installation
Explanations and terms
Connection instructions
General information on EMC
EMC areas: second environment
EMC-compliant wiring
Operation with long motor cables
ESD protection
Preparations for commissioning
General connection instructions
Tools / material
Connect the motor to the motor controller
Connecting motor controller to the power supply
Connecting a PC
Checking readiness for operation
Timing diagram switch-on sequence
Service functions and error messages
Protective and service functions
Overview
Temperatur monitoring for motor and power section, shaft encoder monitoring
Short-circuit monitoring of the output stage/overload current and short-circuit monitoring
Voltage monitoring for the intermediate circuit
I²t monitoring
Temperature monitoring for the heat sink
Power monitoring for the brake chopper
Operating mode and error messages
Operating mode and error display
Error messages
Technical data
General
Operation and display components
Status display
Control elements
Interfaces
I/O interface [X1.1/2]
Shaft encoder motor [X2.1/2]
CAN bus [X4]
RS232/RS485 [X5]
Motor connection [X6.1/2]
Motor and encoder cable length maximum 25 m
Output data
Brake output
Power supply [X9]
Increment generator interface [X10.1/2]
Index
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