Document Outline

• Important User Information
  • Preface
  • Chapter 1 Drive Description
  • Chapter 2 Description of Operation
  • Chapter 3 Start-Up Instructions
  • Chapter 4 Troubleshooting
  • Index
• Table of Contents
• Preface
  • Who Should Use This Manual
  • Purpose of This Manual
  • Safety Precautions
  • Contents of This Manual
  • Related Documentation
  • Common Techniques Used in This Manual
  • Product Receiving
  • Allen-Bradley Support
• Chapter 1
  • Drive System
  • Controller
• Chapter 2
  • Drive System
  • Drive System Modes
    • Mode 0
      • DRIVE READY
    • Mode 1
      • NORMAL RUN (Motor controller follows press speed trimmed by dancer position)
    • Mode 2
      • PASTE CYCLE (Motor controller follows press speed with no dancer trim)
    • Mode 3
      • DECEL CYCLE (Decelerate under ramp control: 2 seconds after initiating a paste.)
    • Mode 4
      • ACCEL CYCLE (The belts accelerate a new roll of paper to speed match with the press.)
    • Mode 5
      • SPEED MATCH (The new roll is spliced in and the belt Drive system returns to Mode 1.)
    • Mode 6
      • NORMAL STOP
    • Mode 7
      • AUTO SLACK, WEB TIGHT
    • Mode 8
      • AUTO SLACK, WEB LOOSE
    • Mode 9
      • REVERSE RUN, DANCER HIGH
    • Mode 10
      • WEB OUT
    • Mode 11
      • REGENERATIVE STOP
    • Mode 12
      • INTERNAL DRIVE FAULT
    • Mode 13
      • DRIVE NOT READY
    • Mode 14
      • RUN REVERSE DANCER CENTER
    • Mode 20
      • SPEED REFERENCE RESET
    • Mode 21
      • LINE SPEED REFERENCE
    • Mode 22
      • PRESET 1 SPEED REFERENCE
    • Mode 23
      • PRESET 2 SPEED REFERENCE
    • Mode 24
      • TORQUE SELECT
    • Mode 25
      • TORQUE SELECT
      • TORQUE REFERENCE REVERSE
    • Mode 26
      • PROCESS TRIM DISABLE
    • Mode 27
      • PROCESS TRIM ENABLE
  • Global RTP Drive – USA / Europe / Asia-Pacific
    • Parameter 572
    • Mode 30
      • EMULATE SPEED REFERENCE (ESR) – Europe
    • Mode 31
      • AUTO-SLACK TIGHT VARIABLE REFERENCE (ASTVR) – AsiaPacific
• Chapter 3
  • Introduction
    • PrePower Drive Checks –
      • 1. Power Terminations within the Drive are tight
      • 2. All control wiring is secure
      • 3. All wiring and cabinets are properly grounded
      • 4. All control boards are secure
      • 5. All terminal blocks are secure
  • Terminology
    • Parameter
    • SetUp Parameter
    • ReadOnly Parameter
    • Configuration Parameter
    • Source
    • Sink
    • Linking
  • Preliminary Steps
    • 1. If a Drive that has already been installed is receiving a Digital Adapter Board as an added fe...
    • 2. If a given Drive for any reason loses the EE memory information, it will also be necessary to ...
    • 3. Should there be a need to check or download Parameters to the Drive, use of the ITS device wil...
    • ITS (Monitor)
    • ITS (Download)
    • DHT (HandHeld Programming Terminal)
  • StartUp Checklist
    • Table 1: Link List
    • 450
    • 151
    • 152
    • 153
    • 154
    • 161
    • 163
    • 164
    • 165
    • 166
    • 250
    • TO
    • TO
    • TO
    • TO
    • TO
    • TO
    • TO
    • TO
    • TO
    • TO
    • TO
    • 100
    • 400
    • 200
    • 404
    • 403
    • 407
    • 405
    • 408
    • 410
    • 411
    • 100
      • Table 2: Parameter List, Factory (Initial) Settings
    • *
    • *
    • *
    • *
    • *
    • *
    • *
    • *
    • *
    • *
    • *
    • *
    • *
    • 551
    • 553
    • 558
    • 559
    • 561
    • 562
    • 563
    • 564
    • 565
    • 566
    • 567
    • 569
    • 570
    • 571
    • 600
    • 601
    • 602
    • 603
    • 606
    • 607
    • 608
    • 609
    • 610
    • 611
    • 612
    • 613
    • 614
    • 615
    • 616
    • 617
    • 621
    • 628
    • 633
    • 634
    • 635
    • 651
    • 652
    • 659
    • 660
    • 661
    • 663
    • 664
    • 713
    • 714
    • 715
    • 716
    • 717
    • 718
    • 719
    • 720
    • 721
    • 722
    • 724
    • 725
    • 726
    • 727
    • 728
    • 730
    • 731
    • 732
    • 733
    • 734
    • 735
    • 736
    • 737
    • 738
    • 739
    • 740
    • 0.0
    • 0.0
    • 1500
    • 750
    • 131
    • 2566
    • 400
    • 1700
    • 150
    • 425
    • 50
    • 30
    • -20
    • 0
    • 625
    • 721
    • 659
    • 660
    • 1750
    • -20
    • 1560
    • 210
    • 500
    • 20.6
    • 1.2
    • 6
    • 5.78
    • 40
    • 2.1
    • 460
    • 0
    • 1
    • 20
    • -20
    • 0
    • 20
    • 10
    • 400
    • 150
    • 65535
    • 150
    • 150
    • 0
    • 0
    • 0
    • 4096
    • -165
    • 165
    • -1
    • 150
    • 0
    • 1750
    • 75
    • 10
    • 10
    • 2
    • 1
    • 1
    • 15
    • 0.5
    • 1
    • 155
    • 1659
    • 136
    • 16384
    • 512
    • 12350
    • 7200
  • Control Boards
    • Figure 3.1
  • Cross Reference
    • Table 3: Cross Reference (Printing Diameter = 14-1/32; Gear Teeth = 131)
    • Table 4: Cross Reference (Printing Diameter = 14-1/2; Gear Teeth = 135)
    • Table 5: Cross Reference (Printing Diameter = 13-11/16; Gear Teeth = 128)
    • Table 6: Cross Reference (Printing Diameter = 15; Gear Teeth = 140)
  • Speed Match
  • Dancer Calibration
    • Drive Not Started
    • Preliminary Steps:
      • A. Disable the process trim system by setting Parameter 628 to zero.
      • B. Disable the integral channel of the P/I Regulator by setting Parameter 567 to zero.
      • 1. Using a digital voltmeter, monitor test point TP14 to TP12 on the Digital Reference Adapter Bo...
      • 2. Once step 1 is complete, the dancer should be allowed to move freely. Move the dancer up and d...
    • Drive Started
      • 1. Determine the proper gear pulse per revolution from the printing diameter cross reference char...
      • 2. Determine the maximum belt motor RPM versus maximum press speed (IMP/HOUR) from this same char...
      • 3. Determine the maximum drive shaft speed of the press (usually 2566 RPM), versus maximum press ...
      • 4. Monitor the Drive speed on the DHT or use the ITS via a computer and monitor Parameter 106 – V...
      • 5. With the GSD console in Emulate, start the Drive with the Emulate reference at a comfortable m...
      • 6. Run the reel to maximum press speed and adjust the Drive reference for proper maximum speed. T...
    • Running With Paper – Important Preliminary Steps:
      • A. Remove the blocks from the dancer that held it in the center position.
      • B. Enable the process trim system by setting Parameter 628 to one.
      • C. Assure that the integral channel of the P/I Regulator setting of Parameter 567 is zero.
    • Final Speed Match:
      • 1. The preset #1 speed of +20 RPM is the default, assuming that the press speed during auto slack...
      • 2. The Max Press Ref RPM, Parameter 562 will again be used to make the final speed matching adjus...
      • 3. The RTP Drive should be tracked at maximum speed with a roll of paper at least 75% of full roll.
      • 4. If the press is to remain at a given maximum speed for a period of time, and a significant amo...
      • 5. The integral gain of the P/I Regulator will remove all of the dancer movement downward as the ...
      • 6. To adjust the dancer position during normal run, Parameter 553 should be changed accordingly. ...
• Chapter 4
  • Introduction
    • Table 1: Troubleshooting Parameter Reference
    • Hard Faults
    • Soft Faults
    • Warning Faults
  • Adapter
    • Figure 4.1
  • Digital Reference Fault Messages
    • DR01DIG REF OK
    • DR60Illegal Mode – Soft Fault
    • DR70DP HANDSHAKE – Soft Fault
    • DR71Mbus RAM Test – Soft Fault
    • DR80Low 24V Power Supply – Warning Fault
    • DR81Logic State Fault – Soft Fault
    • DR-82Auxiliary Logic – Soft Fault
    • DR83Dancer Parameters – Soft Fault
  • Multi-Comm Fault Messages
  • RIO Faults
  • DH+ only Faults
  • Press Speed, Magnetic Pickup
  • A
  • C
  • D
  • E
  • F
  • H
  • I
  • L
  • M
  • P
  • R
  • S
  • T
  • W
• Index
• Back Cover