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User manual for CSS-C
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Table of contents
Document Outline
Contents
About This Manual 1
1.0 Introduction and System Setup 1
1.1 Safety 1
1.2 Model Designations 2
1.3 Operating Requirements 2
2.0 Installation 3
2.1 Overview 3
2.2 Site Preparation 3
2.3 Unpacking 3
2.4 Electrical Interface to Indicator 3
2.5 Pit Installation 5
2.6 Cylinder/Platform Installation 6
3.0 Adjustments and Calibration 9
3.1 Mechanical Adjustments 9
3.2 Corner Correction 9
3.3 Calibration Procedure 10
4.0 Service Information 11
4.1 Periodic Maintenance 11
4.2 Load Cell Replacement 11
4.3 Replacement Parts and Accessories 13
4.4 Troubleshooting Guide 14
RoughDeck HE AutoLift Option Limited Warranty 15
© Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
November 17, 2014
About This Manual
1.0 Introduction and System Setup
1.1 Safety
Safety Signal Definitions:
1.2 Model Designations
1.3 Operating Requirements
Electrical Grounding
Load Cell Excitation
Grade Level Requirements
Safe Static Overloading Capacity
Nominal Scale Height
2.0 Installation
2.1 Overview
1. Select a site
2. Install pit
3. Unpack scale
4. Adjust scale feet
5. Connect pneumatic controls and cylinders
6. Connect cable from junction box to indicator
7. Calibrate the unit
2.2 Site Preparation
2.3 Unpacking
Figure 2-1. Proper Lifting Technique
2.4 Electrical Interface to Indicator
Bare
#1 (Shield)
White
#2 (-Signal)
Green
#3 (+Signal)
Blue
#4 (-Sense)
Black
#5 (-Excitation)
Yellow
#6 (+Sense)
Red
#7 (+Excitation)
Table 2-1: Junction Box Connections.
Figure 2-1. Junction Box Indicator Terminal.
Figure 2-2. Cable Protection
2.5 Pit Installation
Installation Diagram
4X4
63.06
49.06
49.00
63.00
41936
15.00
5X5
75.06
61.06
61.00
75.00
41397
16.75
4X6
63.06
49.06
73.00
87.00
15.00
Table 2-2: Reference to Figure 2-4 on page 5.
Figure 2-1. Example Pit Installation Drawing
2.6 Cylinder/Platform Installation
1. Fit the pivoting intermediate frame over the hinge pins (Figure 2-2, B). The intermediate frame should be seated on the pit coping corner plates (Figure 2-2, C).
2. Attach the rod end of each cylinder to the intermediate frame support tube. The cylinder muffler should face upward toward the scale.
3. Adjust each cylinder rod until it is approximately 1" from the fully-retracted position (Figure 2-2, D). Place the pivot brackets (Figure 2-2, E) against the pit floor and use them as templates to mark the mounting hole locations. Be sure the air ...
4. Drill holes, install anchors, and secure the cylinder pivot brackets to the pit floor.
5. Attach the main air line to the inlet side of the regulator (Figure 2-2, F). Attach the air line from the outlet side of the regulator to the input fitting on the pneumatic control box (Figure 2-2, G).
6. Attach the air lines from the output fitting on the pneumatic control box to cylinders. Apply 85-100 psi air pressure to the cylinders. Check for air leaks.
7. Place the platform scale onto the intermediate frame (Figure 2-2, H), making sure feet sit on corner pads without rocking. Adjust feet as necessary so the platform is level to within 1/4".
8. Feed the load cell cables through the conduit. Leave a strain relief loop to allow enough cable for free movement of the scale in the lifted position without tension in the cables (Figure 2-2, J).
9. Route the load cell cables through the fittings in the junction box (Figure 2-2, K). Wire the cables to the junction box according to the corner numbering diagram (Figure ) and load cell wiring chart (Table 2-3). Coil and store excess cable before...
10. Adjust speed during the lift cycle using the up speed adjustment screw (Figure 2-2, L) in the pneumatic control box. Once you have achieved the desired speed, tighten the lock nut. Adjust descent speed using the down speed adjustment screw (Figur...
Figure 2-1. Corner Numbering - Top View
Red
+Excitation
Black
-Excitation
Green
+Signal
White
-Signal
Base or Clear
Shield
Table 2-3: Load Cell Wiring.
Figure 2-2. Installation Diagram.
3.0 Adjustments and Calibration
3.1 Mechanical Adjustments
3.2 Corner Correction
Figure 3-1. Trim Potentiometers.
3.3 Calibration Procedure
4.0 Service Information
4.1 Periodic Maintenance
4.2 Load Cell Replacement
Figure 4-1. Proper Lifting Technique.
Figure 4-2. Load Cell Replacement.
Figure 4-3. Foot Pad - Side View.
4.3 Replacement Parts and Accessories
Figure 4-1. Replacement Parts and Accessories Diagram.
1
88956
2
15611
3
16141
4
15075
5
18756
6
31283
31282
31281
n/a
44169
n/a
28740
Table 4-1: Replacement Parts and Accessories.
4.4 Troubleshooting Guide
Table 4-2: Troubleshooting Guide.
RoughDeck Limited Warranty
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