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User manual for 906
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Table of contents
Document Outline
Table of Contents
Section 1 Specifications 5
Section 2 General Information 7
2.1 Instrument Description 7
2.2 Interface Connectors 7
2.2.1 Receptacle Caps 7
2.3 Front Panel 8
2.3.1 Keypad and Display 8
2.3.2 Humidity Indicator 8
2.4 Safety Information 9
2.4.1 Use of Hazard Information 10
2.4.2 Precautionary Labels 10
2.4.3 Hazardous Locations 10
2.4.4 Confined Space Entry 11
2.4.5 Definition of Confined Space 12
Section 3 Installation 13
3.1 Unpacking the Instrument 13
3.2 Selecting the Installation Site 13
3.3 Mounting the Sampler 14
3.4 Attaching the Intake Line 14
3.4.1 Vinyl Intake Tubing 14
3.4.2 Teflon-Lined Polyethylene Intake Line 14
3.5 Setting Up the Intake Line and Strainer 15
3.6 Choosing Bottles 15
3.7 Installing the Full Bottle Shut-Off 15
3.8 Power Connections 16
3.9 12 V dc 17
3.10 Auxiliary Connection 17
Section 4 Operation 21
4.1 Keypad and Key Functions 21
4.2 Tips and Techniques for Programming the Instrument 22
4.3 Setting the Time and Date 23
4.4 Bottle Setup Mode 23
4.5 Explanations of Program Messages 24
4.6 Data Logging 25
4.7 Manual Mode 25
4.7.1 Manually Operating the Sample Pump 25
4.8 Measurements Triggered by Liquid Levels or Flow 26
4.9 Programming the Sampler for Level Control 27
4.10 Other Displayed Messages 27
4.11 Flow Proportional Operation 28
4.11.1 How to Calculate Pulses/Counts 28
Section 5 Maintenance 33
5.1 Cleaning the Sampler 33
5.1.1 Cleaning the Sampler Housing 33
5.1.2 Cleaning the Sample Bottles 33
5.1.3 Cleaning the Intake Tubing and Pump Tubing 33
5.1.4 No Lubrication Required 33
5.2 Pump Tubing Maintenance 33
5.3 Upgrades, Repairs, General Maintenance 33
5.4 Electrostatic Discharge (ESD) Considerations 33
5.5 Internal Maintenance Items 33
5.6 Removing and Opening the Controller 33
5.7 Re-installing the Bottom Panel 34
5.8 Internal Desiccant Module 35
5.9 Circuit Board Identification 35
5.10 Motor/Gear Box 36
5.11 Internal Case Humidity Indicator 36
5.12 Internal Case Humidity Indicator 36
5.13 Memory Battery 36
Section 6 Contact Information for U.S.A. & Outside Europe 37
Section 7 Contact Information for Europe 38
Section 8 Limited Warranty 39
Section 9 Parts and Accessories 41
Section 1 Specifications
Section 2 General Information
2.1 Instrument Description
2.2 Interface Connectors
2.2.1 Receptacle Caps
Figure 1 Interface Connectors
1. 12 V dc
2. Auxiliary
2.3 Front Panel
2.3.1 Keypad and Display
2.3.2 Humidity Indicator
Figure 2 900 Composite Sampler
1. Function Key
2. Peristaltic Pump
3. Peristaltic Pump Tubing
4. Tubing Clamp
5. Power On Indicator LED
6. Desiccant Indicator
7. 24-character Alphanumeric Liquid Crystal Display
2.4 Safety Information
2.4.1 Use of Hazard Information
2.4.2 Precautionary Labels
2.4.3 Hazardous Locations
2.4.4 Confined Space Entry
2.4.5 Definition of Confined Space
Section 3 Installation
3.1 Unpacking the Instrument
3.2 Selecting the Installation Site
Figure 3 Placement of the Sampler
1. Slope tubing down to source (no loops, kinks, or excess tubing).
2. Locate strainer in an area of turbulent and well-mixed flow.
Figure 4 Wall Mount Bracket
3.3 Mounting the Sampler
3.4 Attaching the Intake Line
3.4.1 Vinyl Intake Tubing
1. Push one end of the clear flexible PVC (vinyl) tube to the tapered end of the intake strainer, until the tube is within 0.635 cm (¹ in.) of the solid white Teflon strainer body.
2. Push the other end of the vinyl tube on to the stainless steel fitting connector end that points away from the pump control housing.
3.4.2 Teflon-Lined Polyethylene Intake Line
1. Place the stainless steel hose clamp over the stainless steel fitting until it abuts the shoulder of the tubing connector. Secure with a tubing clamp.
2. Push the stainless steel fitting into the Teflon-lined tubing until it abuts the shoulder of the stainless steel fitting.
3. Slide the stainless steel hose clamp over the silicone tubing, then push the silicone tubing over the stainless steel fitting on the liquid sensor.
4. Slide the tubing clamp over the silicone tubing until it is over the stainless steel fitting on the liquid sensor. Tighten to secure.
5. Repeat the procedure for the intake strainer.
3.5 Setting Up the Intake Line and Strainer
3.6 Choosing Bottles
3.7 Installing the Full Bottle Shut-Off
Figure 5 Full Bottle Shut-off
1. Sample Tubing
2. Full Bottle Shut-off
3.8 Power Connections
Note: Make sure both rubber hold- downs are attached to the clips at each end of the power supply.
3.9 12 V dc
Table 1 12 V dc Connector Pin Assignments
3.10 Auxiliary Connection
Table 2 Auxiliary Pin Assignments
Contact Closures
Note: The sampler provides 12 V dc on Pin A of the Auxiliary Receptacle and this voltage is pulsed back to Pin C each time the contact closes on the external flow meter. The external flow meter must provide a dry contact closure.
4-20 mA Input
Note: Older model 4-20 mA interfaces (Cat. No. 913) require correct loop polarity to properly work. The newer generation (Cat. No. 2020 series) interfaces are not sensitive to loop polarity.
Figure 6 4-20 mA Interface and Pulse Duration Input
Splitter Interface
Figure 7 Splitter Interface
Section 4 Operation
4.1 Keypad and Key Functions
Figure 8 Front Panel
4.2 Tips and Techniques for Programming the Instrument
4.3 Setting the Time and Date
Note: When setting the time and date, the * key causes the display to back up to the previously flashing character.
1. Check the real-time clock and date settings by pressing TIME/READ. The display will show the time and date for several seconds: 10:35 AM 24OCT00
2. If the time or date are not correct, press TIME/SET. The time and date will appear on the display, with the hour flashing.
3. Press the appropriate numerical key(s) for the correct hour. When the correct hour flashes on the display, press YES. This will cause the minutes to flash on the display.
4. Using the same procedure, select the correct minutes and press YES. The am/pm indicator will flash.
5. If the desired indicator is flashing on the display, press YES. If the desired indicator is not flashing, press NO. This will cause the other indicator to flash.
6. Press YES. The month will begin to flash. Select the correct day, month and year using the same procedure as you used to set the time.
7. After the correct year has been entered, the display will read "Synchronize Time-enter at Time". Pressing YES will start the clock. The display will read "Clock is Now Set".
4.4 Bottle Setup Mode
1. With the sampler in standby state, press the * key. The display will read “Enter units for bottle volume, milliliters?”.
2. Press NO to cause other volume units to appear. When the desired units appear on the display, press YES.
3. The display will show "Volume = _ _ _ _ _ mL" (or "Volume = _ _ _ _ _ Gallons"), whichever was chosen in the previous step.
4. Enter the volume for the individual sample bottle by pressing the numerical keys.
5. Press YES to accept the volume.
4.5 Explanations of Program Messages
4.6 Data Logging
1. To access information, the sampler must be in the "Program Halted" or "Program Complete" standby state.
2. Press TIME/READ for two seconds. The display will read "Samples Taken".
3. To display the time/date for each sample, press YES. To advance to the next sample time/date, press YES again-and so forth, until all are given.
4. To exit this routine, press NO. The time and date of any missed samples are displayed after collected samples.
4.7 Manual Mode
4.7.1 Manually Operating the Sample Pump
1. To manually operate the pump, place the sampler in standby state. The sampler is in standby state when the display reads "Ready to Start", "Program Halted", or "Program Complete".
2. To operate the pump, press either the PUMP or PURGE key. This will cause "Manual Mode - Pump/Purge/Clear" to appear on the di...
3. To run the pump continuously in either direction without having to hold down the PUMP or PURGE keys, press the * key. This will cause "Lock-Pump/Purge" to appear on the display. Then press either PUMP or PURGE.
4. To stop the pump, press STOP PUMP or turn the sampler off with the OFF key. Pressing STOP PUMP returns the display to "Pump/Purge/Clear".
5. To exit the manual mode, press CLEAR ENTRY. This returns the sampler to the standby state.
4.8 Measurements Triggered by Liquid Levels or Flow
Mode 1
Mode 2
Mode 3
4.9 Programming the Sampler for Level Control
4.10 Other Displayed Messages
4.11 Flow Proportional Operation
4.11.1 How to Calculate Pulses/Counts
4.11.1.1 Flow Proportional Sampling Intervals-Using External Pulses
1. Determine f, where f represents the flow increment between samples and n represents the total number of samples to be collected.
2. Multiply the flow increment between samples, f, by the pulse frequency output of the flow meter (i.e. 1 pulse per 100 gallons...
Example 1
1. Determine the flow increment between samples:
2. Multiply the flow increment, f, by the pulse frequency output of the flow meter.
Example 2
1. Determine the flow increment between samples:
2. Multiply the flow increment, f, by the pulse frequency output of the flow meter.
Example 3
1. Determine the flow increment between samples:
2. Multiply the flow increment, f, by the pulse frequency output of the flow meter.
Flow Proportional Sampling, External-Using 4-20 mA Signal Converted to Pulses, Flow Signal Interface
1. Calculate Q, where Q is the average flow rate (during the sampling program) divided by the maximum flow rate. (The maximum flow rate corresponds to the 20 mA output of the flow meter.)
2. Calculate t, where t is defined as a/n; n is the total number of samples collected over a given period of time; and a represents time in minutes, over which n samples are collected.
3. Multiply Q x t. Enter the result in the programming step: INTV = _ _ _ _ CNTS.
Example 1
1. Calculate Q.
2. Calculate t.
3. Multiply Q x t.
Example 2
1. Calculate Q.
2. Calculate t.
3. Multiply Q x t.
Example 3
1. Calculate Q.
2. Calculate t.
3. Multiply Q x t.
Example 4
1. Calculate Q.
2. Calculate t.
3. Multiply Q x t.
Example 5
1. Calculate Q.
2. Calculate t.
3. Multiply Q x t.
Section 5 Maintenance
5.1 Cleaning the Sampler
5.1.1 Cleaning the Sampler Housing
5.1.2 Cleaning the Sample Bottles
5.1.3 Cleaning the Intake Tubing and Pump Tubing
5.1.4 No Lubrication Required
5.2 Pump Tubing Maintenance
5.3 Upgrades, Repairs, General Maintenance
5.4 Electrostatic Discharge (ESD) Considerations
5.5 Internal Maintenance Items
5.6 Removing and Opening the Controller
CAUTION Always power the unit OFF and then disconnect all cables from the 900 Composite sampler before removing the controller.
1. Turn the unit off by pressing the OFF key.
2. Disconnect and remove all cables to the controller housing, including the distributor/full bottle shutoff cable.
3. Disconnect all tubing.
4. Place the controller, face down, on a cloth-covered workbench to prevent scratching the front panel.
5. Inside the Center Section, remove the four screws that fasten the Controller.
6. Lift the Center Section off the controller.
7. Remove the 17 screws from around the perimeter of the controller back panel.
8. Carefully pull open the bottom panel and let the attached connectors swing out of the way.
9. If necessary for the repair being performed, unplug the appropriate connectors. Always note each connector location before unplugging anything. Re-installing a plug into the wrong connector can cause extensive damage.
5.7 Re-installing the Bottom Panel
1. Hand tighten each nut until it makes contact with the panel.
2. Tighten the nuts in sequence shown in Figure 9 to 5 in.-lb (0.56 N-m).
3. Repeat the tightening procedure in the same sequence to 10 in.-lb (1.13 N-m).
Figure 9 Tightening the Nuts on the Bottom Panel
5.8 Internal Desiccant Module
5.9 Circuit Board Identification
Figure 10 Circuit Board Description
1. Desiccant module slides under circuit board
2. J8 LCD Display
3. J6 Auxiliary
4. J1 Liquid Sensor
5. Lithium Memory Battery
6. J5 Distributor/Full Bottle Shut-off
7. J2 12 V dc
8. J3 Fuse
9. J4 Motor
10. J9 Keypad
5.10 Motor/Gear Box
5.11 Internal Case Humidity Indicator
5.12 Internal Case Humidity Indicator
5.13 Memory Battery
Section 6 Contact Information for U.S.A. & Outside Europe
By Telephone:
By Fax:
Ordering information by E-mail:
By Mail:
Information Required
Section 7 Contact Information for Europe
Section 8 Limited Warranty
Section 9 Parts and Accessories
Description Part Number
3-way Splitter Assembly 939
4-20 mA Interface, 10 ft Cable 2021
900 Series Peristaltic Pump Tubing, 15 ft 4600-15
900 Series Peristaltic Pump Tubing, 50 ft 4600-50
900 Series Peristaltic Pump Tube Insert 8888
All Weather Refrigerated Cabinet, 115 V ac 3548
Anchor Kit 8935
Cascade Sampling for 25-ft Cable 2817
Desiccant Bag (1 pillow) 8849
Distributor Arm, 2-and 4-bottle Sampling 8846
Distributor Arm, 8-bottle Sampling 8845
Distributor Arm, 24-bottle Sampling 8844
Door Assembly 8702
Flow-thru Module 2471
Humidity Indicator 2660
Instrument Manual 8837
Lid Assembly with Latch 8968
Multi-purpose Full Cable, 10 ft 940
Multi-purpose Full Cable, 25 ft 540
Multi-purpose Half Cable, 10 ft 941
Multi-purpose Half Cable, 25 ft 541
O-ring, Main Seal 8606
Pump Tubing, 15 ft, For all distributors and 800 series peristaltic pumps 3866-15
Pump Tubing, 50 ft, For all distributors and 800 series peristaltic pumps 3866-50
Strainer, All 316 Stainless Steel, 6.0 in. long x 0.406 in. OD 2071
Strainer, All 316 Stainless Steel, 7.94 in. long, x 1.0 in. OD 2070
Strainer, Stainless Steel, 3.9 in. long x 0.406 in. OD 4652
Strainer, Teflon®/Stainless Steel, 5.5 in. long x 0.875 in. OD 926
Strainer, Teflon/Stainless Steel, 11.0 in. long x 0.875 in. OD 903
Synchronizing Sampling for 25-ft Cable 2818
Teflon-Lined Connection Kit 2186
Teflon-lined Tubing, 3/8 in., 10 ft 921
Teflon-lined Tubing, 3/8 in., 25 ft 922
Teflon-lined Tubing, 3/8 in., 100 ft 925
Vinyl Intake Tubing, 3/8 in., 25 ft 920
Vinyl Intake Tubing, 3/8 in., 100 ft 923
Vinyl Intake Tubing, 3/8 in., 500 ft 924
Appendix A Programming Flow Chart
Program Flow Chart
Appendix B Batteries and Chargers
Lead-Acid (Gel Cell) Batteries
Maintenance
Note: The use of chargers other than those provided by manufacturor for use with these batteries is not recommended and may damage the battery or shorten its life.
Charging
Temperature
Storage
Figure 1 Battery Discharge Characteristics
Table 3 Lead-Acid Battery Storage Recommendations
Nickel-Cadmium Batteries
Maintenance
Note: The use of chargers other than those provided by the manufacturor for use with these batteries is not recommended and may damage the battery or shorten its life.
Charging
Storage
Table 4 Nickel-Cadmium Battery Storage Recommendations
Appendix C Exploded View Drawings
Exploded View (1 of 6)
Exploded View (2 of 6)
Exploded View (3 of 6)
Exploded View (4 of 6)
Exploded View (5 of 6)
Exploded View (6 of 6)
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