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User manual for 886 EN
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Table of contents
Document Outline
This documentation is valid for ...
!
This documentation is valid for
Connections and interfaces
Status displays
Contents
1 Preface and general information
1.1 About these Operating Instructions
1.1.1 Conventions used in this Manual
1.1.2 Terminology used
1.1.3 Code descriptions
1.1.4 Structure of the system block descriptions
1.2 Features of the ECSxA A axis module
1.3 Scope of supply
1.4 Legal regulations
1.5 System block introduction
1.5.1 System blocks principle
1.5.2 Node numbers
1.5.3 Access via system variables
1.5.4 Access via absolute addresses
1.5.5 Definition of the inputs/outputs
1.5.6 Integrate system blocks into DDS
1.5.7 Signal types and scaling
2 Safety instructions
2.1 General safety and application notes for Lenze controllers
2.2 Thermal motor monitoring
2.2.1 Forced ventilated or naturally ventilated motors
2.2.2 Self-ventilated motors
2.3 Residual hazards
2.4 Safety instructions for the installation according to UL
2.5 Notes used
3 Technical data
3.1 General data and operating conditions
3.2 Rated data
3.3 Current characteristics
3.3.1 Increased continuous current depending on the control factor
3.3.2 Device protection by current derating
4 Mechanical installation
4.1 Important notes
4.2 Mounting with fixing rails (standard installation)
4.2.1 Dimensions
4.2.2 Mounting steps
4.3 Mounting with thermal separation (push-through technique)
4.3.1 Dimensions
4.3.2 Mounting steps
4.4 Mounting in cold-plate design
4.4.1 Dimensions
4.4.2 Mounting steps
5 Electrical installation
5.1 Installation according to EMC (installation of a CE-typical drive system)
5.2 Power terminals
5.2.1 Connection to the DC bus (+UG, -UG)
5.2.2 Connection plan for mimimum wiring with internal brake resistor
5.2.3 Connection plan for mimimum wiring with external brake resistor
5.2.4 Motor connection
5.2.5 Motor holding brake connection
5.2.6 Connection of an ECSxK... capacitor module (optional)
5.3 Control terminals
5.3.1 Digital inputs and outputs
5.3.2 Analog input
5.3.3 Safe torque off
5.4 Automation interface (AIF)
5.5 Wiring of system bus (CAN)
5.6 Wiring of the feedback system
5.6.1 Resolver connection
5.6.2 Encoder connection
5.6.3 Digital frequency input/output (encoder simulation)
6 Commissioning
6.1 Before you start
6.2 Commissioning steps (overview)
6.3 Carrying out basic settings with GDC
6.4 Loading the Lenze setting
6.5 Setting of mains data
6.5.1 Selecting the function of the charging current limitation
6.5.2 Setting the voltage thresholds
6.6 Entry of motor data for Lenze motors
6.7 Holding brake configuration
6.8 Setting of the feedback system for position and speed control
6.8.1 Resolver as position and speed encoder
6.8.2 TTL/SinCos encoder as position and speed encoder
6.8.3 TTL/SinCos encoder as position encoder and resolver as speed encoder
6.8.4 Absolute value encoder as position and speed encoder
6.8.5 Absolute value encoder as position encoder and resolver as speed encoder
6.9 Setting the polarity of digital inputs and outputs
6.10 Entry of machine parameters
6.11 Controller enable (CINH = 0)
6.12 Operation with motors from other manufacturers
6.12.1 Entering motor data manually
6.12.2 Checking the direction of rotation of the motor feedback system
6.12.3 Adjusting current controller
6.12.4 Effecting rotor position adjustment
6.13 Optimising the drive behaviour after start
6.13.1 Speed controller adjustment
6.13.2 Adjustment of field controller and field weakening controller
6.13.3 Resolver adjustment
7 Parameter setting
7.1 General information
7.2 Parameter setting with "Global Drive Control" (GDC)
7.3 Parameter setting with the XT EMZ9371BC keypad
7.3.1 Connecting the keypad
7.3.2 Description of the display elements
7.3.3 Description of the function keys
7.3.4 Changing and saving parameters
8 System bus (CAN / CAN-AUX) configuration
8.1 Setting the CAN node address and baud rate
8.1.1 Settings via DIP switch
8.1.2 Settings via codes
8.2 Individual addressing
8.3 Determining the boot-up master for the drive system
8.4 Setting the boot-up time/cycle time
8.5 Reset node
8.6 Axis synchronisation (CAN synchronisation)
8.6.1 Monitoring of the synchronisation (sync time slot)
8.6.2 Axis synchronisation via CAN
8.6.3 Axis synchronisation via terminal X6/DI1
8.7 Node guarding
8.8 CAN management
8.9 Mapping indices to codes
8.10 Diagnostics codes
8.10.1 CAN bus status (C0359/C2459)
8.10.2 CAN telegram counter (C0360/2460)
8.10.3 CAN bus load (C0361/2461)
8.11 Remote parameterisation (gateway function)
9 Configuring the AIF interface (X1)
9.1 CAN baud rate
9.2 CAN boot up (AIF)
9.3 Node address (Node ID)
9.4 Identifiers of the process data objects
9.4.1 Individual identifier assignment
9.4.2 Display of the identifier set
9.5 Cycle time (XCAN1_OUT ... XCAN3_OUT)
9.6 Synchronisation
9.6.1 XCAN sync response
9.6.2 XCAN sync identifier
9.6.3 XCAN Sync Tx transmission cycle
9.7 Reset node
9.8 Monitoring
9.8.1 Time monitoring for XCAN1_IN ... XCAN3_IN
9.8.2 Bus off
9.9 Operating status of AIF interface
10 Monitoring functions
10.1 Fault responses
10.2 Overview of monitoring functions
10.3 Configuring monitoring functions
10.3.1 Monitoring times for process data input objects
10.3.2 Time-out monitoring for activated remote parameterisation
10.3.3 Short circuit monitoring (OC1)
10.3.4 Earth fault monitoring (OC2)
10.3.5 Motor temperature monitoring (OH3, OH7)
10.3.6 Heatsink temperature monitoring (OH, OH4)
10.3.7 Monitoring of internal device temperature (OH1, OH5)
10.3.8 Function monitoring of thermal sensors (H10, H11)
10.3.9 Current load of controller (I x t monitoring: OC5, OC7)
10.3.10 Current load of motor (I2 x t monitoring: OC6, OC8)
10.3.11 DC-bus voltage monitoring (OU, LU)
10.3.12 Voltage supply monitoring - control electronics (U15)
10.3.13 Motor phase failure monitoring (LP1)
10.3.14 Monitoring of the resolver cable (Sd2)
10.3.15 Motor temperature sensor monitoring (Sd6)
10.3.16 Monitoring of the absolute value encoder initialisation (Sd7)
10.3.17 Sin/cos signal monitoring (Sd8)
10.3.18 Monitoring of the speed system deviation (nErr)
10.3.19 Monitoring of max. system speed (NMAX)
10.3.20 Monitoring of the rotor position adjustment (PL)
11 Diagnostics
11.1 Diagnostics with Global Drive Control (GDC)
11.2 Diagnostics with Global Drive Oscilloscope (GDO)
11.2.1 GDO buttons
11.3 Diagnostics with the XT EMZ9371BC keypad
11.4 Diagnostics with PCAN-View
11.4.1 Monitoring of telegram traffic on the CAN bus
11.4.2 Setting all CAN nodes to the "Operational" status
12 Troubleshooting and fault elimination
12.1 Fault analysis
12.1.1 Fault analysis via the LED display
12.1.2 Fault analysis with keypad XT EMZ9371BC
12.1.3 Fault analysis with the history buffer
12.1.4 Fault analysis via LECOM status words (C0150/C0155)
12.2 Malfunction of the drive
12.3 Fault messages
12.3.1 Overview of fault messages, error sources and responses
12.3.2 Causes and remedies
12.3.3 Reset fault messages (TRIP-RESET)
13 System blocks
13.1 AIF_IO_Management (node number 161)
13.1.1 Inputs_AIF_Management
13.1.2 Outputs_AIF_Management
13.2 AIF1_IO_AutomationInterface (node number 41)
13.2.1 Inputs_AIF1
13.2.2 Outputs_AIF1
13.3 AIF2_IO_AutomationInterface (node number 42)
13.3.1 Inputs_AIF2
13.3.2 Outputs_AIF2
13.4 AIF3_IO_AutomationInterface (node number 43)
13.4.1 Inputs_AIF3
13.4.2 Outputs_AIF3
13.5 ANALOG1_IO (node number 11)
13.5.1 Inputs_ANALOG1 (analog input)
13.6 CAN_Management (node number 101)
13.6.1 Inputs_CAN_Management
13.6.2 Outputs_CAN_Management
13.6.3 Executing a reset node
13.6.4 Define instant of transmission for CAN2_OUT/CAN3_OUT
13.6.5 Status messages
13.7 CAN_Synchronization (node number 102)
13.8 CAN1_IO (node number 31)
13.8.1 Inputs_CAN1
13.8.2 Outputs_CAN1
13.9 CAN2_IO (node number 32)
13.9.1 Inputs_CAN2
13.9.2 Outputs_CAN2
13.10 CAN3_IO (node number 33)
13.10.1 Inputs_CAN3
13.10.2 Outputs_CAN3
13.11 CANaux_Management (node number 111)
13.11.1 Inputs_CANaux_Management
13.11.2 Outputs_CANaux_Management
13.11.3 Executing a reset node
13.11.4 Define instant of transmission for CANaux2_OUT/CANaux3_OUT
13.11.5 Status messages
13.12 CANaux1_IO (node number 34)
13.12.1 Inputs_CANaux1
13.12.2 Outputs_CANaux1
13.13 CANaux2_IO (node number 35)
13.13.1 Inputs_CANaux2
13.13.2 Outputs_CANaux2
13.14 CANaux3_IO (node number 36)
13.14.1 Inputs_CANaux3
13.14.2 Outputs_CANaux3
13.15 DCTRL_DriveControl (node number 121)
13.15.1 Inputs_DCTRL
13.15.2 Outputs_DCTRL
13.15.3 Quick stop (QSP)
13.15.4 Operation inhibit (DISABLE)
13.15.5 Controller inhibit (CINH)
13.15.6 Setting TRIP (TRIP-SET)
13.15.7 Resetting TRIP (TRIP-RESET)
13.15.8 Display of digital status signals
13.15.9 Device status
13.15.10 TRIP status (DCTRL_bExternalFault_b)
13.15.11 Transfer of the status/control word via AIF
13.16 DFIN_IO_DigitalFrequency (node number 21)
13.16.1 Inputs_DFIN
13.17 DFOUT_IO_DigitalFrequency (node number 22)
13.17.1 Inputs_DFOUT / Outputs_DFOUT
13.18 DIGITAL_IO (node number 1)
13.18.1 Inputs_DIGITAL (digital inputs)
13.18.2 Outputs_DIGITAL (digital outputs)
13.19 FCODE_FreeCode (node number 141)
13.20 MCTRL_MotorControl (node number 131)
13.20.1 Inputs_MCTRL
13.20.2 Outputs_MCTRL
13.20.3 Torque setpoint / additional torque setpoint
13.20.4 Torque limitation
13.20.5 Setting maximum speed
13.20.6 Speed setpoint limitation
13.20.7 Torque control with speed limitation
13.20.8 Parameterising phase controllers
13.20.9 Quick stop (QSP)
13.20.10 Manual field weakening
13.20.11 Switching frequency changeover
13.20.12 Touch probe (TP)
13.20.13 Adjusting the motor data
13.20.14 Monitoring
13.21 OSC_Oscilloscope (node number 60)
13.22 SYSTEM_FLAGS (system flags, node number 151)
13.22.1 Inputs SYSTEM_FLAGS
13.22.2 Outputs SYSTEM_FLAGS
14 Appendix
14.1 PLC functionality
14.2 Extendability / networking
14.3 Memories
14.3.1 Retain memory
14.3.2 Persistent memory
14.3.3 Download of various data items
14.3.4 Temporary codes
14.3.5 RAM memory access via codes
14.4 System program organisation units
14.5 Code table
14.6 Table of attributes
14.7 General information about the system bus (CAN)
14.7.1 Structure of the CAN data telegram
14.7.2 Communication phases of the CAN network (NMT)
14.7.3 Process data transfer
14.7.4 Parameter data transfer
14.7.5 Addressing of the parameter and process data objects
14.8 Overview of accessories
14.8.1 Connector sets
14.8.2 Shield mounting kit
14.8.3 Components for operation and communication
14.8.4 Brake resistor
14.8.5 Mains fuses
14.8.6 Mains chokes
14.8.7 RFI filters
15 Index
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