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33367 Guide
User manual for 33367
Here is the user manual for 33367. You can read and download this user guide for free. User's manual, provided by the manufacturer, allows you to use properly your home appliances and electronics.
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Table of contents
Document Outline
Introduction - Maintenance safety precautions
GENERAL
HYDRAULIC SYSTEM SAFETY
MAINTENANCE
effectivity changes
Section 1. specifications
1.1 Capacities
Hydraulic Oil Reservoir
1.2 Component Data
Hydraulic Pump/Electric Motor Assembly
Batteries - DC Models
Battery Charger - DC Models
1.3 Performance Data
Platform Capacity (max. rated load)
Machine Speeds
Machine Weight (with Standard Platform)
Machine Height (Platform Stowed)
Maximum Platform Height (Mast Fully Extended)
Maximum Working Height (Average person)
Machine Overall Width and Length (Base)
1.4 Torque Requirements
1.5 Lubrication
Hydraulic Oil
Lubrication Specifications
1.6 Hydraulic Pressure Adjustment
1.7 Cylinder Specifications
1.8 Serial Number Locations
Section 2. SERVICE PROCEDURES
2.1 MACHINE PREPARATION, INSPECTION, AND MAINTENANCE
General
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance
2.2 Preventive Maintenance and Inspection Schedule
2.3 General
2.4 Servicing and Maintenance Guidelines
General
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication and Servicing
Batteries
Mast Chain Inspection Procedure
2.5 Lubrication Information
Hydraulic System
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications
2.6 Battery Charger - Assembly and Disassembly - (DC POWERED MACHINES ONLY)
General Information
Battery Charger Removal
Cover Removal
Transformer Replacement
Printed Circuit Board Replacement
DC Circuit Breaker Replacement
AC Iput Circuit Breaker and Voltage Selection Switch Replacement
Shunt Assembly, Varistor, and SCR Rectifier Replacement (See Illustration)
2.7 hydraulic LIFT pump - servicing
FENNER BRAND PUMP - Brush Replacement
Motor Cap/Motor Installation
Motor Brush Installation
Brush Housing Final Assembly Tips
MONARCH BRAND PUMP - Brush Replacement
Motor Assembly - Remove/Install - Reference Marks
Motor/Brush Cover - Remove/Install
Brush Carrier Assembly - Remove/Install
Brush Assembly - Remove/Install
TANK AND PUMP REMOVAL - (All Pumps)
Tank Installation
Filter Screen Installation
Pump Installation
Pressure Adjust Valve Installation
Pressure Check Valve Installation
2.8 Hydraulic Lift Cylinder - Removal, Inspection and rebuild
Cylinder Removal
Cylinder Disassembly
Lift Cylinder Component Inspection
Cylinder Assembly
Installation
2.9 Mast Assembly And Disassembly Procedures
Mast Disassembly Procedure
Platform Section Removal
Mast Section 4 Removal
Mast Section 3 Removal
Mast Section 2 Removal
Mast Section 1 Disassembly
2.10 Mast Assembly
Mast Section 1 - Assembly
Mast Section 2 - Assembly
Mast Section 3 - Assembly
Mast Section 4 - Assembly
Platform Mounting Section - Assembly
2.11 Mast To Base Frame Installation
2.12 MAST CHAINS AND SEQUENCING CABLES ADJUSTMENT
Mast Chain Adjustment
Sequencing Cable Adjustment
2.13 Sequence Cable Replacement Kit
Remove Old Cable
Replacement Cable Installation
Clamp Installation (Drum/Socket Type)
Section 3. troubleshooting
3.1 General
3.2 Troubleshooting Information
3.3 Hydraulic Circuit Checks
3.4 ELECTRICAL SYSTEM - MULTIMETER BASICS
Grounding
Backprobing
Min/Max
Polarity
Scale
Continuity Measurement Over Long Distances
Requirements:
Procedure
3.5 ELECTRICAL SWITCH TESTING
Basic Check
Limit Switches
Automatic Switches
Switch Wiring - Low Side, High Side
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