24SI™ ALTERNATOR Guide
User manual for 24SI™ ALTERNATOR
Table of contents
Document Outline
- SECTION 1 FRAME
- FIGURE 1-1. AXLE INSTALLATIONS
- FIGURE 1-2. STEER INSTALLATION
- FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
- FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596)
- FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596)
- FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)
- FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131)
- FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT)
- FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT)
- FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300100131 TO PRESENT)
- FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION
- FIGURE 1-12. TRACTION VALVE ASSEMBLY (PRIOR TO SN 0300072337)
- FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300072337 to SN 0300100131)
- FIGURE 1-14. TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT)
- SECTION 2 TURNTABLE
- FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS
- FIGURE 2-2. MAIN VALVE ASSEMBLY
- FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION
- FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY
- FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION
- FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION
- FIGURE 2-7. DEUTZ TD2011 TIER IVi-FLEX & TIER IVi-PRE ENGINE INSTALLATION
- FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION
- FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)
- FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)
- FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM)
- FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON)
- FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR)
- FIGURE 2-14. TANK INSTALLATION
- FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION
- FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR & DEUTZ BF4M2011 & TD2011 ENGINES (OPTIONAL)
- FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL)
- FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM)
- FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM)
- FIGURE 2-20. ACCESSORIES INSTALLATION
- FIGURE 2-21. ENGINE TRAY JACK INSTALLATION
- FIGURE 2-22. HOOD INSTALLATION (ABS)
- FIGURE 2-23. HOOD INSTALLATION (STEEL)
- FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
- FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
- FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES
- FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338)
- FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 TO PRESENT)
- FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL)
- FIGURE 2-30. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL)
- SECTION 3 BOOM
- SECTION 4 PLATFORM
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY
- FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY
- FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY
- FIGURE 5-4. LIFT CYLINDER ASSEMBLY
- FIGURE 5-5. JIB CYLINDER ASSEMBLY
- FIGURE 5-6. STEER CYLINDER ASSEMBLY (PRIOR TO SN 0300073367)
- FIGURE 5-7. STEER CYLINDER ASSEMBLY (SN 0300073367 TO PRESENT)
- FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY
- SECTION 6 HYDRAULIC
- FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE
- FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE
- FIGURE 6-3. HYDRAULIC DIAGRAM - STEER
- FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE
- FIGURE 6-5. HYDRAULIC DIAGRAM - BOOM
- FIGURE 6-6. HYDRAULIC DIAGRAM - 7500W GENERATOR (PRIOR TO SN 0300080338)
- FIGURE 6-7. HYDRAULIC DIAGRAM LIST
- SECTION 7 ELECTRICAL
- FIGURE 7-1. ELECTRICAL DIAGRAM LIST
- FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579)
- FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT)
- FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM)
- FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM)
- SECTION 8 DECALS
- FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981)
- FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT)
- FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981)
- FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT)
- FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981)
- FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO PRESENT)
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS
- SECTION 11 PART NUMBER INDEX
- 0060063 3-7, 3-13
- 0060064 3-7, 3-13
- 0080115 2-32
- 0080181 2-22
- 0080237 2-33, 2-44
- 0080239 2-142
- 0080241 2-104
- 0080244 2-33, 2-44
- 0080277 1-8
- 0100006 5-13
- 0100009 4-13
- 0100011 1-3, 1-7, 1-34, 1-38, 1-43, 1-44, 2-3, 2-20, 2-22, 2-24, 2-30, 2-33, 2-42, 2-44, 2-53, 2-54, 2-55, 2-83, 2-87, 2-96, 2-100, 2- 104, 2-105, 2- 106, 2-114, 2- 115, 2-116, 2- 120, 2-122, 2- 125, 2-129, 2- 133, 2-139, 2- 142, 2-145, 2- 150, 2-153...
- 0100019 1-3, 1-7, 1-11, 2-11, 2-133, 2-145, 3- 3, 3-7, 3-18
- 0100020 2-22, 2-24, 2-55, 2- 133, 2-147, 4-11
- 0100035 1-7, 2-104, 2-105, 3- 23, 5-15
- 0100038 5-3, 5-5, 5-7, 5-9, 5- 11, 5-17
- 0100040 4-3
- 0100048 2-88, 2-95, 2-99, 2- 133, 2-140, 2- 145, 4-11, 7-8, 7-10, 7-15, 7-24, 7-26, 7-31, 7-46, 7-48, 7-53, 7-68, 7-70, 7-76, 8-8, 8-21, 8-30
- 0100062 2-58
- 0100063 5-3, 5-5, 5-7, 5-9, 5- 11
- 0100079 2-20, 2-30, 2-42, 2- 53
- 0100081 1-3, 2-95, 2-99, 2- 116, 2-117, 2- 122, 3-20, 3-24, 4-11
- 0140001 2-4
- 0140011 4-11
- 0140032 2-104, 7-18, 7-37, 7- 56, 7-79
- 0200048 4-25
- 0200530 2-125
- 0200742 2-129
- 0200833 1-7
- 0236768 2-3
- 0239842 2-11
- 0240099 10-4
- 0240100 10-4
- 0240101 10-4
- 0257195 10-1
- 0257728 10-3, 10-4, 10-5
- 0257887 2-104, 7-18, 7-37, 7- 56, 7-79
- 0258703 10-3
- 0259666 2-96, 2-100
- 0259667 2-96, 2-100
- 0271504 2-32
- 0271512 2-11
- 0271513 2-96
- 0271520 1-7
- 0271521 1-3, 1-4
- 0271522 1-11
- 0271523 1-44
- 0271530 3-3
- 0271555 8-3
- 0271556 8-23
- 0271557 8-23
- 0271558 8-23
- 0271559 8-23
- 0271560 8-23
- 0271561 8-23
- 0271562 8-23
- 0271563 8-11
- 0271564 8-11
- 0271566 8-11
- 0271567 8-11
- 0271568 8-11
- 0271570 3-18
- 0271572 2-83
- 0271595 2-114
- 0271596 2-11
- 0271621 3-23
- 0271650 2-30
- 0271688 2-87
- 0271769 2-104
- 0271795 2-3
- 0271799 3-3
- 0271800 3-18
- 0271802 1-43, 2-3, 3-27
- 0271803 10-1
- 0271804 10-1
- 0271805 10-1
- 0271806 2-104
- 0271807 2-104
- 0271808 2-105
- 0271820 10-5
- 0271852 1-12
- 0271874 2-105
- 0271875 10-1
- 0271932 7-9, 7-25, 7-47, 7-69
- 0271933 10-1
- 0271934 1-3, 1-4
- 0271950 7-9, 7-25, 7-47, 7-69
- 0271951 7-9, 7-25, 7-47, 7-69
- 0271952 7-9, 7-25, 7-47, 7-69
- 0271953 7-17, 7-34, 7-56, 7- 79
- 0271954 7-17, 7-34, 7-56, 7- 79
- 0271955 7-17, 7-34, 7-56, 7- 79
- 0271956 10-1
- 0271983 10-5
- 0271984 8-23
- 0271985 8-23
- 0271988 8-23
- 0272048 3-11, 10-5
- 0272055 1-12
- 0272056 1-12
- 0272060 2-33, 2-46
- 0272064 2-110
- 0272066 7-2, 10-1
- 0272067 10-1
- 0272068 10-2
- 0272069 10-3
- 0272070 3-27
- 0272078 10-1
- 0272079 4-4
- 0272080 2-91, 6-23
- 0272092 4-6, 10-3
- 0272093 4-6, 10-3
- 0272094 2-129
- 0272095 2-129
- 0272096 4-5, 7-2, 10-3
- 0272097 4-5, 10-3
- 0272207 2-139, 2-142
- 0272208 2-139
- 0272254 10-5
- 0272258 1-11
- 0272374 10-5
- 0272375 2-139
- 0272387 10-4
- 0272395 10-4
- 0272418 10-1
- 0272427 4-14, 4-25
- 0272435 2-135, 2-141, 2- 148, 10-1
- 0272444 4-25
- 0272445 7-12
- 0272448 10-1
- 0272478 2-142
- 0272507 2-104, 7-18, 7-36, 7- 59, 7-80
- 0272521 10-5
- 0272522 8-3, 8-7, 8-11, 8-23
- 0272523 8-3, 8-7, 8-11, 8-23
- 0272588 10-1
- 0272589 2-135, 2-141, 2- 148, 10-1
- 0272590 10-4
- 0272599 10-1
- 0272606 10-4
- 0272607 10-1
- 0272621 7-17, 7-33, 7-55, 7- 78
- 0272628 2-139
- 0272629 2-139
- 0272630 2-142
- 0272631 2-139, 2-142
- 0272658 10-5
- 0272715 2-129
- 0272725 10-4
- 0272733 10-4
- 0272751 8-23
- 0272752 8-23
- 0272753 8-23
- 0272953 10-4
- 0272954 10-4
- 0272955 10-4
- 0272956 10-4
- 0272970 4-5
- 0273145 10-3
- 0273149 10-3
- 0273353 10-4
- 0273400 4-4
- 0273410 2-32
- 0273421 2-32
- 0273455 2-145, 7-37
- 0273456 2-145, 7-37
- 0273600 8-3, 8-11, 8-23
- 0273696 3-23
- 0273706 4-14, 4-25
- 0273824 4-14, 4-25
- 0273854 7-9, 7-25, 7-47, 7-69
- 0273855 7-9, 7-25, 7-47, 7-69
- 0273857 2-30
- 0273858 2-30
- 0274083 2-129
- 0274100 2-129
- 0274101 2-129
- 0274575 2-30
- 0274576 2-30
- 0274579 2-32
- 0274580 2-32
- 0274660 7-29, 7-51, 7-74
- 0274661 10-3, 10-4, 10-5
- 0274722 8-7
- 0274723 8-17
- 0274724 8-17
- 0274725 8-17
- 0274726 8-17
- 0274727 8-17
- 0274728 8-29
- 0274729 8-17
- 0274730 8-7, 8-17, 8-29
- 0275098 4-14
- 0275407 2-96
- 0275528 10-4
- 0275685 1-11
- 0275880 2-30
- 0340003 2-22, 2-33, 2-44
- 0340051 2-22, 2-33, 2-44
- 0363037 1-3
- 0363062 2-3
- 0363066 3-11
- 0363076 1-4
- 0363081 2-129
- 0363082 2-129
- 0400020 2-3
- 0440251 2-11
- 0480122 2-125, 2-129
- 0480127 2-129
- 0480128 2-145
- 0480129 2-145
- 0561431 3-7
- 0561437 3-7
- 0561439 3-7
- 0561444 3-7
- 0561454 3-7
- 0561457 3-7
- 0561458 3-7
- 0561471 3-7
- 0561482 3-7
- 0561500 3-7
- 0630462 4-25
- 0630464 1-7, 2-96, 2-99, 3-23
- 0630467 3-18
- 0630491 2-104
- 0630511 2-106
- 0630518 2-95, 2-99
- 0630534 5-11
- 0630535 5-3, 5-5, 5-7, 5-17
- 0630537 5-9
- 0630548 2-95, 2-99
- 0630558 3-11
- 0630568 4-13
- 0641404 2-106, 2-133, 2- 145, 4-11
- 0641405 2-120, 2-139, 3-19, 3-23
- 0641406 1-44, 2-3, 2-21, 2- 22, 2-33, 2-44, 2-55, 2-96, 2-99, 2-110, 2-115, 2- 121, 2-129, 2- 153, 2-157, 3- 19, 3-24, 4-4, 8- 3, 8-8, 8-12, 8- 21, 8-24, 8-30
- 0641407 2-139
- 0641408 2-3, 2-53, 2-115, 2- 120, 2-139, 2- 140, 4-4, 8-3, 8- 8, 8-12, 8-21, 8- 24, 8-30
- 0641410 2-32, 2-42, 2-53, 2- 153
- 0641412 2-4
- 0641414 1-44, 4-5, 4-11, 4-25
- 0641418 4-4
- 0641420 1-43
- 0641424 1-43
- 0641503 2-58
- 0641504 1-43
- 0641505 1-7, 2-139
- 0641506 2-3, 2-20, 2-22, 2- 32, 2-33, 2-42, 2-44, 2-87, 2-88, 2-104, 2-105, 2- 115, 2-116
- 0641507 2-33, 2-44
- 0641508 2-24, 2-55, 2-125, 2- 129, 2-133, 2- 139, 2-145
- 0641509 1-43, 2-20, 2-31, 2- 42, 2-110
- 0641510 2-115, 3-20
- 0641511 1-7, 2-20, 2-31, 2- 42, 2-53
- 0641516 2-133, 2-140, 2-145
- 0641518 4-6
- 0641520 2-91, 2-93
- 0641605 2-20, 2-22, 2-32, 2- 35, 2-42, 2-44, 2-53
- 0641606 1-3, 2-3, 2-20, 2-24, 2-31, 2-43, 2-53, 2-55, 2-105, 2- 139
- 0641607 3-7
- 0641608 1-3, 1-43, 2-3, 2-20, 2-22, 2-33, 2-44, 2-53, 2-55, 2-83, 2-91, 2-105, 2- 110, 2-114, 2- 120, 2-125, 2- 129, 3-3, 3-18, 5-17
- 0641609 1-3, 2-33, 2-44
- 0641610 2-20, 2-24, 2-30, 2- 35, 2-42, 2-44, 2-53, 2-55, 2- 104, 2-105, 2- 114, 2-120, 2- 129, 3-7, 4-4
- 0641611 1-3, 2-20, 2-54
- 0641612 2-20, 2-53, 2-115
- 0641613 1-3
- 0641614 2-24, 2-83
- 0641615 3-7
- 0641618 2-133, 2-146, 3-10
- 0641620 1-3
- 0641624 1-3
- 0641630 2-114, 2-120
- 0641634 1-7
- 0641640 3-11
- 0641644 3-11
- 0641646 3-7
- 0641652 3-7
- 0641676 3-11
- 0641706 2-56
- 0641708 2-54, 2-55
- 0641718 2-125, 2-129
- 0641808 1-3, 1-43, 2-20, 2- 22, 2-30, 2-33, 2-42, 2-44, 2-53, 3-7
- 0641810 2-133, 2-145, 3-18
- 0641812 2-22, 2-33, 2-44, 2- 54, 2-55, 2-87, 3-27
- 0641813 2-120, 3-7
- 0641814 1-4, 2-33, 2-44
- 0641816 2-110
- 0641818 2-33, 2-44, 2-110
- 0641820 2-87
- 0641826 2-33, 2-44
- 0642010 2-20, 2-30, 2-42, 2- 53
- 0642012 3-7
- 0642014 3-7
- 0642016 1-7
- 0642020 1-4
- 0642022 3-7
- 0642028 2-22
- 0642030 2-22
- 0642214 1-3, 3-3
- 0642612 2-104, 2-105, 2- 153, 2-157
- 0642684 3-27
- 0651406 2-31
- 0681608 3-27
- 0681813 1-4
- 0681814 1-4, 4-9
- 0681815 1-4
- 0681816 1-4
- 0681822 4-9
- 0682026 2-11
- 0682028 2-55, 3-7
- 0682040 2-11
- 0682212 3-7
- 0682418 2-11
- 0700616 2-122
- 0700808 2-20, 2-24
- 0700810 2-33
- 0700815 2-55
- 0700816 2-125
- 0700822 2-24
- 0700823 2-24
- 0700824 2-24
- 0701010 2-24
- 0701012 2-22
- 0701015 2-22
- 0701016 2-24
- 0701418 2-129
- 0701617 1-11
- 0701619 1-12
- 0711214 2-22, 2-33, 2-44
- 0711414 2-33, 2-44
- 0711417 2-33, 2-44
- 0720603 3-23
- 0720804 4-11
- 0720808 2-126, 2-131, 2- 136, 2-150
- 0721003 4-13
- 0721005 4-25
- 0721006 2-21, 2-54, 2-129, 4- 11
- 0731007 2-83
- 0741606 1-8, 3-7
- 0741607 2-147
- 0741806 3-7
- 0760606 2-24
- 0760608 2-116, 2-117
- 0760610 2-24
- 0760612 2-24
- 0760810 2-22, 2-58
- 0761007 2-25
- 0761210 2-20, 2-24, 2-53
- 0761212 2-24
- 0761214 1-38, 2-58
- 0761215 1-34, 2-33, 2-44, 2- 55
- 0771212 2-55
- 0771414 2-55
- 0791504 3-18, 3-23
- 0791518 3-18
- 0791604 1-44, 2-106, 2-114, 2-120, 3-7, 3-23, 3-24
- 0791605 3-11, 3-23, 3-24
- 0791606 2-139, 3-7, 3-23
- 0791607 1-44, 3-20
- 0791608 3-23
- 0791610 2-139
- 0791612 3-8
- 0791618 3-7
- 0791620 3-7, 3-18
- 0791622 3-18
- 0791624 3-7, 3-18
- 0791808 3-20
- 0801301 3-8
- 0801302 3-8
- 0801303 3-8
- 0801304 3-8
- 0801315 3-3, 3-7
- 0801316 3-8 <
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