132-LF-E653-KR Guide
User manual for 132-LF-E653-KR
Table of contents Ratings R060 – R125 and W075 – W125 Ratings R150 – R250 and W150 – W250
Document Outline
- Where This Kit is Used
- What This Kit Contains
- How to Use These Instructions
- Safety Precautions
- Electrostatic Discharge Precautions
- Torque Sequence
- Product Identification
- Drive and Option Identification
- 1336 FORCE Drives
- BULLETIN NO.
- RATING- ENCLOSURE
- (MUST BE SPECIFIED)
- ADAPTER OPTION
- (MUST BE SPECIFIED)
- OPTIONS AS REQUIRED
- (OPTIONAL)
- D
- D
- (MUST BE SPECIFIED)
- (MUST BE SPECIFIED)
- (OPTIONAL)
- (OPTIONAL)
- (OPTIONAL)
- D
- D
- No Enclosure
- General Purpose
- Resist Water, Dust
- Industrial Use
- (MUST BE SPECIFIED)
- D
- D
- No Enclosure
- General Purpose
- Resist Water, Dust
- Industrial Use
- (MUST BE SPECIFIED)
- (MUST BE SPECIFIED)
- (OPTIONAL)
- (OPTIONAL)
- (OPTIONAL)
- D
- D
- No Enclosure
- General Purpose
- Resist Water, Dust
- Industrial Use
- Torque Specifications
- SCR Module Access
- 1336 FORCE Drives
- Remove the Control Board/Adapter Mounting Plate
- FigureI5
- Control Board/Adapter Mounting Plate.
- 1. Remove power from the drive.
- 2. Open the Enclosure door.
- 3. Check for zero volts at TB1 terminals +DC and -DC.
- 4. Check for the absence of control voltage at:
- 5. Remove the wires and connectors from the Standard or PLC Comm Adapter Board.
- 6. Remove the nuts at the top of the Control Board/Adapter Mounting Plate.
- 7. Remove the two screws at the bottom of the Control Board/ Adapter Mounting Plate.
- 8. Lift the Control Board/Adapter Mounting Plate out of the drive
- 9. Continue with “Gate Driver Board and Precharge Board Mounting Plates” on pageI20.
- Control Board/Adapter Mounting Plate.
- FigureI5
- Remove the Control Board/Adapter Mounting Plate
- 1336 IMPACT Drives
- Remove the Main Control Board Mounting Plate
- FigureI6
- Main Control Board Mounting Plate
- 1. Remove power from the drive.
- 2. Open the Enclosure door.
- 3. Check for zero volts at TB1 terminals +DC and -DC.
- 4. Check for the absence of control voltage at:
- 5. Remove the ground wire from the Enclosure door.
- 6. Disconnect the following from the Main Control Board:
- 7. Remove the nuts at the top of the Main Control Board Mounting Plate.
- 8. Remove the two screws at the bottom of the Main Control Board Mounting Plate.
- 9. Lift the Main Control Board Mounting Plate out of the drive.
- 10. Continue with “Gate Driver Board and Precharge Board Mounting Plates” on pageI20.
- Main Control Board Mounting Plate
- FigureI6
- Remove the Main Control Board Mounting Plate
- 1336 PLUS Drives
- Remove the Main Control Board Mounting Plate
- FigureI7
- Main Control Board Mounting Plate
- 1. Remove power from the drive.
- 2. Open the Enclosure door.
- 3. Check for zero volts at TB1 terminals +DC and -DC.
- 4. Check for the absence of control voltage at:
- 5. Disconnect the following from the Main Control Board:
- 6. Remove the nuts at the top of the Main Control Board Mounting Plate.
- 7. Remove the two screws at the bottom of the Main Control Board Mounting Plate.
- 8. Lift the Main Control Board Mounting Plate out of the drive.
- 9. Continue with “Gate Driver Board and Precharge Board Mounting Plates” on pageI20.
- Main Control Board Mounting Plate
- FigureI7
- Remove the Main Control Board Mounting Plate
- 1336 PLUS II Drives
- Remove the Main Control Board Mounting Plate
- FigureI8
- Main Control Board Mounting Plate
- 1. Remove power from the drive.
- 2. Open the Enclosure door.
- 3. Check for zero volts at TB1 terminals +DC and -DC.
- 4. Check for the absence of control voltage.
- 5. Disconnect the following from the Main Control Board:
- 6. Remove the nuts at the top of the Main Control Board Mounting Plate.
- 7. Remove the two screws at the bottom of the Main Control Board Mounting Plate.
- 8. Lift the Main Control Board Mounting Plate out of the drive.
- 9. Continue with “Gate Driver Board and Precharge Board Mounting Plates” on pageI20.
- Main Control Board Mounting Plate
- FigureI8
- Remove the Main Control Board Mounting Plate
- All 1336 FORCE, IMPACT, PLUS, and PLUS II Drives
- Remove the Gate Driver Board and Precharge Board Mounting Plates
- FigureI9
- Gate Driver Board and Precharge Board Mounting Plates
- 1. Remove Gate Driver Board connections:
- 2. Remove the screws fastening the bottom of the Gate Driver Board Mounting Plate to the drive.
- 3. Slide the plate toward the top of the drive to disengage the mounting plate tabs from the slot...
- 4. Lift the plate out of the drive.
- 5. Remove the guard from the Precharge Board.
- 6. Disconnect the following from the Precharge Board:
- 7. Remove the screws fastening the top of the Precharge Board Mounting Plate to the chassis.
- 8. Lift the Precharge Board Mounting Plate out of the enclosure.
- Gate Driver Board and Precharge Board Mounting Plates
- FigureI9
- Remove the Gate Driver Board and Precharge Board Mounting Plates
- 1336 FORCE Drives
- Snubber Board Installation
- FigureI10
- Snubber Board Installation
- 1. Access the SCR Module. Refer to “SCR Module Access” on pageI11.
- 2. Remove the three nuts and wires from the SCR Module.
- 3. Position the bus bar over the SCR Module as shown in FigureI10.
- 4. Replace the bolts and wires to fasten the bus bar to the SCR Module.
- 5. Remove the black screw covers from the Bus Bar.
- 6. Place the preform between the Snubber Board and the Bus Bar and attach the Snubber Board to th...
- 7. Attach the Snubber Board connecting wire to the SCR Module as shown in FigureI10. Fingertig...
- Snubber Board Installation
- FigureI10
- SCR Module Test
- SCR Module Replacement
- FigureI12
- SCR Module
- 1. Access the SCR Module. Refer to “SCR Module Access” on pageI11.
- 2. Remove all cable connections from the SCR Module.
- 3. Remove the screws fastening the SCR Module to the drive.
- 4. Clean all surfaces between the SCR Module and the heat sink using a soft, clean cloth.
- 5. Replace the Preform between the SCR Module and the heat sink.
- 6. Install the SCR Module in reverse order of removal. Refer to “Torque Sequence” on pageI4. Re...
- SCR Module
- FigureI12
- Product Identification
- Drive and Option Identification
- 1336 FORCE Drives
- (MUST BE SPECIFIED)
- (MUST BE SPECIFIED)
- (OPTIONAL)
- E
- E
- No Enclosure
- General Purpose
- Resist Water, Dust
- Industrial Use
- BULLETIN NO.
- (MUST BE SPECIFIED)
- (MUST BE SPECIFIED)
- (OPTIONAL)
- (OPTIONAL)
- (OPTIONAL)
- E
- E
- No Enclosure
- General Purpose
- Resist Water, Dust
- Industrial Use
- (MUST BE SPECIFIED)
- E
- E
- General Purpose
- Resist Water, Dust
- Industrial Use
- (MUST BE SPECIFIED)
- (MUST BE SPECIFIED)
- (OPTIONAL)
- (OPTIONAL)
- (OPTIONAL)
- E
- E
- No Enclosure
- General Purpose
- Resist Water, Dust
- Industrial Use
- Torque Specifications
- SCR Module Access
- 1336 FORCE Drives
- Remove the High Voltage Guard
- FigureI14
- High Voltage Guard
- 1. Remove power from the drive.
- 2. Open the Enclosure door.
- 3. Check for zero volts at TB1 terminals +DC and -DC.
- 4. Check for the absence of control voltage at:
- 5. Remove the screws fastening the High Voltage Guard to the standoffs.
- 6. Lift the guard upward to disengage the tabs on the right side from the bus bar supports.
- 7. Pull the guard away from the drive.
- High Voltage Guard
- FigureI14
- Remove the Control Board/Adapter Mounting Plate
- FigureI15
- Control Board/Adapter Mounting Plate
- 1. Remove the wires and connectors from the Standard or PLC Comm Adapter Board.
- 2. Remove the wires and connectors from the Main Control Board.
- 3. Slide the LEM harness out of the clip located at the top-left of the Control Board/Adapter Mou...
- 4. Remove the two screws fastening the bottom of the Control Board/Adapter Mounting Plate to the ...
- 5. Remove the nuts fastening the top of the Control Board/Adapter Mounting Plate to the Gate Driv...
- 6. Lift the Control Board/Adapter Mounting Plate out of the drive.
- 7. Continue with “Gate Driver Board and Precharge Board Mounting Plates” on pageI50.
- Control Board/Adapter Mounting Plate
- FigureI15
- Remove the High Voltage Guard
- 1336 IMPACT Drives
- Remove the High Voltage Guard
- FigureI16
- High Voltage Guard
- 1. Remove power from the drive.
- 2. Open the Enclosure door.
- 3. Check for zero volts at TB1 terminals +DC and -DC.
- 4. Check for the absence of control voltage at:
- 5. Remove the screws fastening the High Voltage Guard to the standoffs.
- 6. Lift the guard upward to disengage the tabs on the right side from the bus bar supports.
- 7. Pull the guard away from the drive.
- High Voltage Guard
- FigureI16
- Remove the Main Control Board Mounting Plate
- FigureI17
- Main Control Board Mounting Plate
- 1. Disconnect the following from the Main Control Board:
- 2. Slide the LEM harness out of the clip located at the top-left of the Main Control Board Mounti...
- 3. Remove the two screws fastening the bottom of the Main Control Board Mounting Plate to the sta...
- 4. Remove the nuts fastening the top of the Main Control Board Mounting Plate to the Gate Driver ...
- 5. Lift the Main Control Board Mounting Plate out of the drive.
- 6. Continue with “Gate Driver Board and Precharge Board Mounting Plates” on pageI50.
- Main Control Board Mounting Plate
- FigureI17
- Remove the High Voltage Guard
- 1336 PLUS Drives
- Remove the High Voltage Guard
- FigureI18
- High Voltage Guard
- 1. Remove power from the drive.
- 2. Open the Enclosure door.
- 3. Check for zero volts at TB1 terminals +DC and -DC.
- 4. Check for the absence of control voltage.
- 5. Remove the screws fastening the High Voltage Guard to the standoffs.
- 6. Lift the guard upward to disengage the tabs on the right side from the bus bar supports.
- 7. Pull the guard away from the drive.
- High Voltage Guard
- FigureI18
- Remove the Main Control Board Mounting Plate
- FigureI19
- Main Control Board Mounting Plate
- 1. Disconnect the following from the Main Control Board:
- 2. Slide the LEM harness out of the clip located at the top-left of the Main Control Board Mounti...
- 3. Remove the two screws fastening the bottom of the Main Control Board Mounting Plate to the sta...
- 4. Remove the nuts fastening the top of the Main Control Board Mounting Plate to the Gate Driver ...
- 5. Lift the Main Control Board Mounting Plate out of the drive.
- 6. Continue with “Gate Driver Board and Precharge Board Mounting Plates” on pageI50.
- Main Control Board Mounting Plate
- FigureI19
- Remove the High Voltage Guard
- 1336 PLUS II Drives
- Remove the High Voltage Guard
- FigureI20
- High Voltage Guard
- 1. Remove power from the drive.
- 2. Open the Enclosure door.
- 3. Check for zero volts at TB1 terminals +DC and -DC.
- 4. Check for the absence of control voltage.
- 5. Remove the screws fastening the High Voltage Guard to the standoffs.
- 6. Lift the guard upward to disengage the tabs on the right side from the bus bar supports.
- 7. Pull the guard away from the drive.
- High Voltage Guard
- FigureI20
- Remove the Main Control Board Mounting Plate
- FigureI21
- Main Control Board Mounting Plate
- 1. Disconnect the following from the Main Control Board:
- 2. Slide the LEM harness out of the clip located at the top-left of the Main Control Board Mounti...
- 3. Remove the two screws fastening the bottom of the Main Control Board Mounting Plate to the sta...
- 4. Remove the nuts fastening the top of the Main Control Board Mounting Plate to the Gate Driver ...
- 5. Lift the Main Control Board Mounting Plate out of the drive.
- 6. Continue with “Gate Driver Board and Precharge Board Mounting Plates” on pageI50.
- Main Control Board Mounting Plate
- FigureI21
- Remove the High Voltage Guard
- All 1336 FORCE, IMPACT, PLUS, and PLUS II Drives
- Remove the Gate Driver Board and Precharge Board Mounting Plates
- FigureI22
- Gate Driver Board and Precharge Board Mounting Plates
- 1. Remove Gate Driver Board connections:
- 2. Remove the screws fastening the bottom of the Gate Driver Board Mounting Plate to the chassis.
- 3. Slide the plate toward the top of the drive to disengage the mounting plate tabs from the slot...
- 4. Life the plate out of the drive.
- 5. Disconnect the following from the Precharge Board:
- 6. Remove the screws fastening the top of the Precharge Board Mounting Plate to the chassis.
- 7. Slide the Precharge Board Mounting Plate toward the bottom of the drive to disengage the tabs ...
- 8. Lift the Precharge Board Mounting Plate out of the enclosure.
- Gate Driver Board and Precharge Board Mounting Plates
- FigureI22
- Remove the Gate Driver Board and Precharge Board Mounting Plates
- 1336 FORCE Drives
- Snubber Board Installation
- FigureI23
- Snubber Board Installation
- 1. Access the SCR Module. Refer to “SCR Module Access” on pageI33.
- 2. Remove the three nuts and wires from the SCR Module.
- 3. Position the bus bar over the SCR Module as shown in FigureI23.
- 4. Replace the bolts and wires to fasten the bus bar to the SCR Module.
- 5. Remove the black screw covers from the Bus Bar.
- 6. Place the preform between the Snubber Board and the Bus Bar and attach the Snubber Board to th...
- 7. Attach the Snubber Board connecting wire to the SCR Module as shown in FigureI23. Fingertig...
- Snubber Board Installation
- FigureI23
- SCR Module Test
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